Embossed Roll Former Machine For Concrete Bonding Floor Decks

High-Speed Roll Former for Embossed Concrete Bonding Floor Decks

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This production line is designed for construction and architectural clients, specializing in the manufacture of high-strength, galvanized steel floor decking with embossed patterns. It offers versatility, high-speed production, and superior strength for concrete bonding, making it a valuable choice for large-scale floor deck and roof panel manufacturers.

2. Profile Description

• This floor deck is made of galvanized steel, ranging from 0.8mm to 1.2mm thickness. It features embossed dots for better bonding with concrete, while its design includes two reinforcing ribs for added strength. Commonly used in construction for flooring and roof systems, this deck ensures high durability and stability.

3. Production Process

• 3T Hydraulic Decoiler → Guide → Embossing Roller → Roll Former → Hydraulic Cutter

• The steel coil is unwound by the hydraulic decoiler and guided into the embossing roller, where a custom surface pattern is applied. The roll former, with 24 forming stations, shapes the deck into the desired profile. Finally, the hydraulic cutter precisely cuts the metal deck to the required lengths.

4. Technical Parameters

5. Key Focus

• High-Strength Bonding: The embossed surface promotes superior adhesion to concrete.

  
  

• Efficient Production: 24 stations ensure precise forming with minimal waste and high output.

  
  

• Customizable Features: The line offers customization in embossing, material thickness, and product lengths.

6. Production Line Components

7. Customization Options

• We offer various customizable options, including embossing patterns to improve concrete adhesion, adjustments to rib designs for enhanced strength, and flexible production speeds. The system is adaptable to different thicknesses and can accommodate changes in material type for diverse applications.

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.