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High-Speed Embossing Roll Former for Strengthened Floor Deck Production
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This cold roll forming line is designed for customers in the construction and building industry, providing high-quality, strengthened metal floor decking for industrial and commercial use. It offers customizability, high efficiency, and consistent product quality, making it ideal for large-scale floor deck production.
2. Profile Description
This metal deck is made from galvanized steel, with a thickness range of 0.8-1.2mm. It features two strengthening ribs and embossed patterns for enhanced concrete bonding. Primarily used in flooring and roofing systems, it is known for its durability and structural integrity.
3. Production Process
3T Hydraulic Decoiler → Guide → Embossing Roller → Roll Former → Hydraulic Cutter
The process starts with the hydraulic decoiler feeding the steel coil, followed by precise guiding. The embossing roller applies a textured surface to enhance bonding, followed by the roll former with 24 stations to form the desired shape. Finally, the hydraulic cutter cuts the formed deck into the required lengths.
4. Technical Parameters
Machine | Analysis |
Hydraulic Decoiler | Unwinds steel coils smoothly, ensuring stable material flow for subsequent processes. |
Guide | Precisely positions steel for accurate forming, reducing material misalignment. |
Embossing Roller | Customizable roller applies embossed patterns for enhanced concrete bonding. |
Roll Former | 24 stations for accurate shaping, providing high strength and consistency. |
Hydraulic Cutter | Cuts material to precise lengths with minimal waste and high accuracy. |
5. Key Focus
High Strength and Durability: Provides structural integrity for industrial flooring and roofing.
Embossed Surface Design: Enhances bonding with concrete, increasing durability and performance.
Customizable Roll Forming: Offers flexibility in production to meet diverse client needs and project specifications.
6. Production Line Components
Machine Name | Quantity |
Hydraulic Decoiler | 1 set |
Guide | 1 set |
Embossing Roller | 1 set (Customizable) |
Roll Former | 1 set (24 Stations) |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
Out Table | 2 sets |
7. Customization Options