Comb Type Conveyor Idler Roller Self Cleaning System For Bulk Material Transport

Comb Type Conveyor Idler Roller Self Cleaning System For Bulk Material Transport

This comb-type idler roller is specially designed to improve the performance and reliability of belt conveyor systems in harsh industrial conditions. The integrated rubber comb rings remove material buildup during belt return, reducing manual cleaning and downtime. Its rugged construction and sealed components ensure a long service life in demanding bulk material transport operations.

Key Features and Benefits

• Self-cleaning rubber comb discs clear material from the belt surface.
• High-strength structure using a Q235 steel shell and #45 steel shaft.
• Sealed deep groove bearings extend roller service life.
• Minimizes belt misalignment and surface wear.
• Reduces system downtime and cleaning labor.
• Optional anti-corrosion coatings for longer durability.

Main Components

• Shell made from Q235 carbon steel with optional surface finish.
• Shaft manufactured with #45 precision-machined steel.
• Rubber discs with 60 to 70 Shore hardness for effective cleaning.
• Bearings are sealed with double labyrinth protection.

Applications

• Mining sites for transporting coal ore and minerals.
• Cement plants handling raw and finished materials.
• Steel mills conveying iron ore scrap or coke.
• Thermal power plants for ash and coal movement.
• Port and terminal systems for grain, ores, and fertilizer.
• Construction projects with sand, gravel, or stone transport.
• Chemical industry for bulk chemicals, salts, and powders.

Why Choose This Roller

• Continuous cleaning of return belts without downtime.
• Reduced belt damage and longer belt life.
• Long operating life of over 30000 hours.
• Custom sizes and finishes for various belt systems.
• Reliable performance in heavy-duty applications.

Sichuan Xinghe Yongchen Machinery Equipment Co., Ltd. is located in Zigong, a regional central city in southern Sichuan and a key southern hub within the Chengdu-Chongqing Economic Circle. The company traces its origins to 1992 with the establishment of the Rong County Hongguang Conveying Machinery Factory in Sichuan Province. Through persistent dedication, the company underwent a pivotal transformation in 2006, rebranding as Sichuan Zigong Hongguang Conveying Machinery Manufacturing Co., Ltd., and expanded into an integrated structure comprising one main factory, two branches, and five overseas offices. Renowned for superior product quality and performance, its equipment gained widespread acclaim across domestic markets and in Asian and African countries. In 2021, following a merger and reorganization, the company was officially renamed Sichuan Xinghe Yongchen Machinery Equipment Co., Ltd., marking a new chapter in its development.

The company has a registered capital of 25.1 million yuan, occupies an area of 73,000 m², and employs 216 staff members, including 35 engineers and technicians. Its facilities include metalworking, plate welding, assembly, and painting workshops, supported by functional departments such as administration, finance, sales, supply, production, technology, quality inspection, and after-sales services. As a specialized manufacturer of mining system equipment, the company integrates research and development, design, production, and sales into its operations.

The company primarily produces conveying equipment, including general belt conveyors, mining belt conveyors, tubular belt conveyors, curved belt conveyors, bucket elevators, screw conveyors, plate feeders, chain conveyors, and buried scraper conveyors. Additionally, it provides complete crushing and screening systems tailored for mining operations. These products serve industries such as power generation, steel, coal, transportation, water conservancy, chemicals, metallurgy, petroleum, and building materials, with an annual production capacity valued at 300 million yuan.

The company has obtained certifications under the GB/T19001:2016 and ISO 9001:2015 quality management systems and is a member of the China Heavy Machinery Industry Association. It holds multiple utility model patents and has been recognized with honors including the “2022 Zigong Advanced Collective in Industrial Reconstruction”, “Sichuan Sci-tech SMEs”, “Sichuan Innovative SMEs”, and “Sichuan Specialized,Refined, Characteristic, and Innovative Enterprises”.

Since its establishment, the company has adhered to the quality policy of “Quality First, Technology Leadership, Premium Service, Striving for Excellence,” fostering long-term trusted partnerships with clients. Moving forward, Xinghe Yongchen Machinery will continue to pursue innovation-driven growth, resource synergy, and sustainable development. By leveraging national initiatives to upgrade traditional industries and nurture emerging sectors, the company aims to strengthen core competencies, harness new growth drivers, and evolve into a modern mining system equipment manufacturer that embodies contemporary advancements.