ZF-R Series Industrial Motor Soft Starter

Industrial Soft Start is an advanced motor control device that integrates motor soft start, soft stop, light-load energy-saving, and multiple protection functions. It is widely used in industrial production to enhance the stability, reliability, and efficiency of equipment operation.

I. Working Principle

Industrial soft starters use three-phase anti-parallel thyristors as voltage regulators, which are connected between the power supply and the motor stator. By controlling the conduction angle of the thyristors, the motor input voltage gradually increases from zero according to a preset function relationship until the start-up process is completed, and the motor is supplied with full voltage. During the soft start process, the motor starting torque gradually increases, and the speed also gradually increases, achieving a smooth motor start-up.

II. Main Functions

1. Smooth Start: The soft starter can gradually increase the motor input voltage during the start-up process, achieving a smooth motor start-up, reducing the starting current, and minimizing the impact on the power grid and equipment.
2. Soft Stop: When the motor needs to be stopped, the soft starter gradually reduces the conduction angle of the thyristors, causing the motor input voltage to gradually decrease, and the motor speed to gradually slow down, achieving a smooth motor stop.
3. Light-Load Energy-Saving: During light-load operation of the motor, the soft starter can automatically reduce the motor input voltage, reducing copper and iron losses in the motor, and achieving energy-saving operation.
4. Multiple Protection Functions: The soft starter is equipped with overload protection, overheat protection, undervoltage protection, phase loss protection, and other protection functions to ensure the safe operation of the motor.

III. Starting Methods

Industrial soft starters support multiple starting methods to adapt to different application scenarios and requirements:

1. Ramp Voltage Soft Start: The motor voltage gradually increases, causing the motor speed to gradually increase, avoiding large current surges during motor start-up.
2. Double-Slope Voltage Start: Based on the ramp voltage soft start, a voltage reduction slope is added, allowing the motor to more smoothly reach its rated speed during start-up.
3. Current-Limited Soft Start: Motor start-up is controlled by limiting the motor current, keeping the motor current within a safe range and protecting the motor and power grid.
4. Step Start: A relatively large voltage is directly applied to the motor to achieve rapid start-up, causing the motor to suddenly reach its rated speed.
5. Ramp Constant Current Soft Start: Combines ramp voltage and current-limited soft start. During start-up, the motor voltage gradually increases while the current is limited within a safe range.
6. Pulse Impact Start: The motor receives a series of pulse signals to achieve rapid start-up, suitable for applications requiring very short start-up times.

IV. Application Scenarios

Industrial soft starters are widely used in various industrial fields, such as:

1. Automated Production Lines: Used to control the start-up and stop of various motors on production lines, improving production efficiency and product quality.
2. Large Fans and Pumps: Reduces current and mechanical shocks during start-up, extending equipment lifespan.
3. Compressors: Used in start-up control of compressors in industries such as petroleum and chemicals, protecting equipment from damage.
4. Elevators and Air Conditioning Systems: In building equipment, achieves smooth motor start-up and stop, improving ride comfort and system stability.

V. Technical Advantages

1. Improved Equipment Reliability: Reduces impact on the power grid and equipment through smooth start-up and soft stop, extending equipment lifespan.
2. Energy-Saving and Cost-Reducing: Automatically reduces input voltage during light-load operation, reducing energy losses and achieving energy-saving operation.
3. Easy Maintenance: Equipped with multiple protection functions, it can promptly detect and handle faults, reducing maintenance costs.
4. Intelligent Control: Some high-end soft starters support communication with upper computers, PLCs, and other devices, enabling remote monitoring and control.

GuangDong Zhufeng Electric Co.,LTD established in 2004, is a national high-tech and energy save enterprise with approval by National Development and Reform Commission. Focusing on the development and production and sale of products of “energy saving and control speed and variable speed” , Zhufeng has been a very good supplier for energy saving and automation control solutions . With it’s own brands: “ACI”,“ZFENG”, Zhufeng has developed DLT series products including vector and universal variable frequency drive, servo system, energy saving cabinet, industrial power saver, soft starter etc. Applications including ceramic, machinery, petrochemical, metal, textile, food, papermaking, cement, water supply, plastic injection, central air-conditioning, smart building,etc.