Product Details
KY900E Series Industrial Air Compressor Dedicated Variable
Frequency Drive
The industrial air compressor frequency converter developed by our
company is a frequency conversion speed control device designed
specifically for air compressors. By adjusting the motor speed, it
achieves stable air supply pressure, energy saving and consumption
reduction, and extends equipment life. It is the core control
equipment of modern industrial compressed air systems.
Technical Principles
- Variable Frequency Speed Regulation Technology
Principle: By adjusting the input frequency of the motor, the speed
can be infinitely adjusted. For example, when the gas consumption
decreases, the frequency converter reduces the motor speed to 60%
of the rated value, and the power consumption can be reduced to 36%
(power is proportional to the cube of speed).
Key parameters: speed range 0-50Hz, frequency resolution 0.01Hz,
dynamic response time<50ms. - Closed Loop Control System
Pressure feedback: Real time monitoring of pipeline pressure is
achieved through pressure sensors, and the frequency converter
automatically adjusts the motor speed to maintain a constant
pressure (such as ± 0.1 bar).
Control algorithm: Built in PID regulator, supporting multi machine
linkage control.
Product Advantages
- Energy Saving
Energy saving loading: reduces pressure operation by 10% compared
to traditional air compressors, and reduces power consumption by
10%.
Unloading energy saving: The energy consumption during
uninstallation is only 40% of that during loading, with a
comprehensive energy saving rate of 20% -50%.
Case: After the renovation of a chemical plant, an annual energy
saving of 400000 kWh was achieved, resulting in a savings of 40000
dollars in electricity bills. - Equipment protection
Soft start: The starting current is ≤ 2 times the rated current,
reducing the impact on the power grid and machinery.
Extended lifespan: 50% reduction in bearing wear and doubling of
lubricant replacement cycle. - Productivity
Stable gas supply pressure reduces product defect rate by 15%.
Support remote monitoring and fault warning to reduce downtime.
Key Selection Points
- Compressor type matching
Applicable models: screw, vortex, centrifugal air compressors.
Not applicable model: skateboard type air compressor (due to
mechanical structure limitations). - Frequency converter performance
Power matching: Select according to 1.2-1.5 times the rated power
of the compressor.
Environmental adaptability: Protection level ≥ IP54, working
temperature -10 ℃ to+50 ℃.
Control mode: Supports V/F control, Vector Control (SVC), and
Direct Torque Control (DTC). - Functional requirement
Energy saving function: load adaptive, waste heat recovery
interface.
Protection functions: overvoltage, undervoltage, overload, phase
loss, grounding protection.
Communication function: Supports protocols such as Modbus,
Profibus, Ethernet/IP, etc.
Company Profile
GuangDong Zhufeng Electric Co.,LTD established in 2004, is a
national high-tech and energy save enterprise with approval by
National Development and Reform Commission. Focusing on the
development and production and sale of products of “energy saving
and control speed and variable speed” , Zhufeng has been a very
good supplier for energy saving and automation control solutions .
With it’s own brands: “ACI”,“ZFENG”, Zhufeng has developed DLT
series products including vector and universal variable frequency
drive, servo system, energy saving cabinet, industrial power saver,
soft starter etc. Applications including ceramic, machinery,
petrochemical, metal, textile, food, papermaking, cement, water
supply, plastic injection, central air-conditioning, smart
building,etc.