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Customized High - quality by Source Supplier, Non - standard Reaming Inserts
Reaming inserts are cutting tool components installed on reamers for reaming
operations. They are the core functional units enabling reamers to
achieve precision hole machining. Their key function is to semi -
finish or finish pre - machined holes through multi - edge rotary
cutting and extrusion burnishing, thereby improving the holes'
dimensional accuracy, shape accuracy, and surface finish.
Working Principle of Reaming Inserts:
It corrects dimensional errors via multi - edge micro - cutting,
enhances surface quality through the extrusion burnishing of the
cutting edge strips, and ensures machining accuracy with guidance
and precision manufacturing. This process combines the dual
functions of "cutting" and "finishing" and is one of the key
processes for achieving precision hole machining in mechanical
processing.
Key Features
Multi - edge Structure
Multiple cutting edges (usually 4 - 12) are distributed on the
insert. With a large number of evenly - distributed cutting edges,
it can achieve micro - and uniform material removal in one
rotation, guaranteeing machining accuracy.
High - precision Design
The insert has extremely high diameter accuracy, directly
determining the dimensional accuracy of the machined hole.
The cutting edges are precisely ground, with sharp edges and
optimized geometric angles (such as rake angle, clearance angle,
and cutting - edge inclination angle) to meet the requirements of
micro - cutting and extrusion burnishing.
Guiding and Burnishing Functions
Guiding Part: A guiding structure (such as a cylindrical surface)
is set at the front end or neck of the insert. During processing,
it clings to the wall of the pre - machined hole, guiding the tool
axis to coincide with the hole axis and preventing deviation.
Burnishing Edge Strip: There is a narrow and smooth edge strip
(secondary cutting edge) at the end of the cutting edge. Its
diameter is the same as that of the target hole. Through extrusion,
it flattens the microscopic protrusions on the hole wall, reducing
surface roughness.
Application Fields
·Automobile Manufacturing: Used for processing components like
engine blocks and cylinder heads, ensuring the inner - hole
accuracy and surface quality of these key components to guarantee
the engine's performance and reliability.
·Aerospace: Applied to the precision processing of aircraft
fuselage and engine components, such as connection holes on the
wings and installation holes for engine blades, to meet the high -
precision and high - reliability requirements of parts in the
aerospace field.
·Mold Manufacturing: In mold manufacturing, reaming inserts are
used to machine holes in parts like the cavity and core of the
mold, ensuring the mold's accuracy and surface quality, thus
improving the mold's service life and the quality of molded parts.
FAQ:
1. Q: Are you the original manufacturer of the inserts.
A: Yes, we are the original factory for both standard and non - standard inserts with a 14 - year entrepreneurial history. We have our own production lines, as well as design and sales teams.
3. Q: How long is your delivery time?
A: It is determined according to the customer's order.You can communicate the details directly with the customer service on our website.
4. Q: What is the best way to contact you?
A: Contact us via email, WhatsApp, WeChat (ID: hanyuhaoyangtools), phone (+86 13880606307), or live chat.