Product Details
5-Layer Feeding Rack Automatic Servo Paper Folding Machine
Production Line
Customized products are available in various types. Each product
has its own price. For detailed product information and to inquire
about the price, please contact the customer service. The more
quantity, the better price.
Precision Engineering · Smart Folding · Global Performance
- 5-Layer Synchronized Feeding: Handles 1-5 layers of materials (filter paper/film/composites)
with 450mm max roll diameter, boosting efficiency by 400% vs. single-layer systems.
- INOVANCE Servo System: 5 sets of full-digital servo motors + Taiwanese high-precision
reducers enable ±0.2mm positioning accuracy and 0.1° folding angle adjustment for medical/electronics-grade
precision.
- Precision Heating: Dual heating plates (6 heating zones) with 0-260°C temperature range (±2°C accuracy) for quick bonding of heat-sensitive materials
(PP/PET).
- Electronic Cam Control: 5-axis PLC + 10" HMI allows stepless speed adjustment (0-200
folds/min) and fold height (6-70mm), supporting 20+ folding modes.
- Heavy-Duty Structure: Reinforced steel-aluminum frame with powder coating;
chrome-plated shafts (HV1000+ hardness) for 100,000+ hours of wear
resistance.
- Modular Design: 3 adjustable vertical cutting blades + quick-release horizontal
cutter, the maintenance time is less than 30 minutes.
- Medical: Mask filter folding, catheter tubing, surgical dressing
lamination
- Electronics: Lithium battery separator folding, FPC shaping, sensor gasket
processing
- Automotive: Air filter precision folding, soundproofing material lamination
- Packaging: Food-grade bag hemming, industrial dust cover forming
- Certifications: CE-compliant; FDA/ISO 13485 customization available
- Support: English manuals, remote PLC debugging, 24/7 technical support
✅ Free Sample Testing: Professional folding simulation for your materials
✅ Exclusive Offer: 10% discount on first order, L/C & DDP shipping supported
✅ Contact Us: Download technical specs (including 3D model) via [link]
Note: Specifications are subject to customization. Final terms
apply.
Machine Name | 5-Layer Feeding Rack Automatic Servo Paper Folding Machine
Production Line |
Feeding Rack | Layers: 1-5; Roll Diameter: 450mm; Width: 32-600mm |
Folding Machine | Fold Height: 6-70mm; Speed: 0-200 folds/min; Power: 1.8kW×4 + 6kW
heating |
Vertical Cutter | Width: 120-600mm; Blades: 3 adjustable; Power: 2.2kW |
Horizontal Cutter | Width: ≤600mm; Power: 0.75kW |
General | Air Pressure: 0.6MPa; Weight: 1300kg; Dimensions: 6000×1500×1800mm |
Company Profile
Your Trusted Partner in Filter Manufacturing Automation!
Founded in 2011, Tongchen is a leading Chinese manufacturer
specializing in R&D, design, and production of filter manufacturing equipment. Headquartered in Bengbu—known as the "Pearl City" and a key
industrial hub—we integrate advanced technology with lean
manufacturing to deliver innovative solutions for global filter
industries.
Our Mission: Develop high-efficiency, reliable equipment that meets international standards, empowering customers to excel
in air/water filtration and environmental protection markets.
Our Advantages
- Eco-Friendly Design: Adhesive-Free Bonding Technology enables pollution-free
production.
- Enhanced Efficiency: Automated manual processes elevate production speed by up to 40%.
- Expanded Capabilities: Flexible modular designs facilitate the addition of new product
lines (e.g., HEPA filters, industrial dust collectors).
- Cost Reduction: Low energy consumption and minimal maintenance needs decrease
long-term operational costs.
We offer a full suite of filter manufacturing solutions,
categorized into 5 core series:
- Paper Pleating Machines
High-precision servo-driven systems for air/liquid filter materials
(filtration efficiency: ISO 16890/EN 779 compliant). - Mask Making Machines
Full-automatic lines producing 3-ply masks, N95/KN95 (output:
80-120 pcs/min). - Automotive Filter Machines
- Cabin Air Filter Machines: Customized for OEM standards (e.g.,
Japanese automotive specs).
- PU Air Panel Filter Machines: For high-efficiency particulate air
(HEPA) filters.
- Spin-On Filter Production Lines
Integrated solutions for oil/fuel filters (assembly accuracy:
±0.1mm).
- Air Filtration
- HEPA/ULPA Filters: Efficiency up to H14 (EN 1822).
- Heavy-Duty Filters: Designed for construction machinery (dust
resistance: ≥99.5%).
- Liquid Filtration
Fuel filters (ISO 4548 certified) and hydraulic system elements. - Eco-Filters: Recyclable materials compliant with EU REACH standards.
- Filter Performance Test Benches
- Air Filters: Measures efficiency (ISO 16890), pressure drop (EN
779).
- Oil/Fuel Filters: Tests dirt-holding capacity (ISO 19438) and burst
pressure.
- Material Testing Instruments: For fabric permeability, tensile strength (ASTM D737).
- Edge Trimming/Cutting Machines: Precision cutting to ±0.5mm tolerance.
- Cross-Cutting Machines: Automatic length control for filter media (speed: 10-50m/min).
- Edge Pasting Machines: High-speed adhesive application (bond strength: ≥2N/mm).
- Smoke Detection Benches: Real-time filtration efficiency analysis (0.1-10μm particle
detection).
- OEM/ODM Services: Tailored to specific industry standards (e.g., automotive,
aerospace).
- Turnkey Projects: From material feeding to quality control, fully integrated
production lines.
Retrofit Upgrades: Modernize existing equipment with smart control systems (e.g.,
PLC upgrades).
- Certifications: CE, ISO 9001:2015, and industry-specific approvals (e.g., IATF
16949 for automotive lines).
- Export Markets: Sold in 20+ countries across North America, Europe, Southeast
Asia, and the Middle East.
- Service Promise:
- 24/7 Technical Support: Remote diagnostics via IoT-connected systems.
- Spare Parts: 48-hour worldwide delivery for critical components.
- Training: On-site operation workshops and online courses.
- Innovation: 12+ patents in servo control and intelligent manufacturing.
- Quality: 100% pre-shipment testing (3-step QC process: material inspection
→ assembly test → full-load run).
Sustainability: Energy-efficient designs (≤15% power consumption vs. traditional
models).
Whether you need a single machine or a full production line,
Tongchen provides engineering expertise and responsive service to drive your success.
"Precision Engineering, Global Filtration Solutions"