Machine Vision-Based Preform Inspection Equipment

Our AI-Driven Preform Inspection System revolutionizes quality control for PET bottle manufacturing with advanced machine vision technology. Designed for high-speed production environments, this equipment performs 100% inline inspection of preforms at rates up to 8,000 units/hour with micron-level precision.

Core Technology:

• Multi-spectral imaging: 5MP CMOS cameras (x8) with coaxial LED illumination and polarizing filters

• Deep learning architecture: Convolutional Neural Networks (CNN) trained on 2M+ defect samples

• 3D profile analysis: Laser triangulation sensors (0.01mm resolution)

Key Inspection Capabilities:

1. Geometric dimension verification

   • Neck finish Ø tolerance: ±0.05mm

   • Weight deviation: ≤0.3%

   • Wall thickness variation: <5µm

2. Surface defect detection

   • Voids/cracks ≥15µm

   • Black specs ≥20µm

   • Stress marks (birefringence imaging)

3. Material integrity checks

   • IV value monitoring (NIR spectroscopy option)

   • Color consistency (ΔE<0.5)

Operational Advantages:

• Zero-touch rejection: Pneumatic sorting with <2ms latency

• Self-adaptive lighting: Automatic compensation for material translucency

• OEE optimization: Reduces scrap rate by 40% vs. manual inspection

Compliant with FDA GMP and ISBT 128 standards, the system features HMI with real-time SPC dashboards and comprehensive reporting (PDF/CSV). Optional cleanroom (ISO Class 7) and high-temperature (85°C) configurations available for stretch-blow molding lines.

Target Applications:
▶ Beverage preforms ▶ Pharmaceutical jars ▶ Chemical containers

Integrated with Industry 4.0 protocols (OPC UA, MQTT), this future-proof solution delivers >99.95% detection accuracy while eliminating human inspection costs.

Anhui Keye Information Technology Co., Ltd. is a high-tech manufacturer specializing in the application of in vision inspection system field. It can provide the most advanced level AI vision inspection machine, core hardware and also the customized AI system solutions of visual imaging, computing power, algorithm, and software for various sub-industries.
The company was established in 2011, located in the national science and technology innovation city of Hefei, the R&D personnel account for more than 40% of all employees covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products is applied in plastic packaging container field for beverage, dairy, daily chemical product, pharmacy packaging, new energy etc.