Deep Learning vision based Automated Inspection System AI Capacitance Detection Machine

We proudly introduce our groundbreaking 10-Camera AI Capacitance Detection Machine – a paradigm-shifting solution for high-precision electronic component inspection. Designed for SMT assembly lines, semiconductor packaging, and advanced capacitor manufacturing, this system integrates synchronized multi-angle vision with non-contact capacitance tomography to deliver unprecedented quality control.

Key technological advantages include:

• Multi-perspective capacitance mapping: 10 high-speed cameras (120fps) coupled with RF sensors generate 3D dielectric profiles

• Deep learning defect recognition: AI algorithms detect micro-defects (≥5µm) including electrode cracks, delamination, and electrolyte leakage

• Real-time parameter validation: Measures capacitance (0.1pF–100µF ±0.5%), ESR, and leakage current concurrently

• Material degradation analysis: Identifies early-stage dielectric breakdown through impedance phase monitoring

Operating at 1,200 units/minute, our machine achieves >99.99% detection accuracy for Class 1 ceramic capacitors and polymer aluminum capacitors. The hybrid inspection technology reduces false calls by 55% compared to traditional LCR testers while providing full traceability per AEC-Q200 and IEC 60384 standards.

Featuring self-calibrating probes and IIoT-ready interfaces (OPC UA, SECS/GEM), this solution seamlessly integrates into smart factories. Optional modules support wafer-level inspection and automotive-grade component validation.

We invite you to witness live demonstrations showcasing how this system eliminates latent failures in high-reliability applications. Technical white papers and validation reports are available upon request.

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Core Innovation Highlights:

1. Dual-Technology Fusion

   • Optical inspection + capacitance tomography

   • 3D dielectric profiling

2. Unmatched Precision

   • 5µm defect resolution

   • ±0.5% capacitance tolerance

   • 1,200 UPM throughput

3. Industry Compliance

   • AEC-Q200 (automotive electronics)

   • IEC 60384 (capacitor standards)

4. Smart Manufacturing Ready

   • IIoT connectivity (OPC UA/SECS/GEM)

   • Self-calibration technology

Anhui Keye Information Technology Co., Ltd. is a high-tech manufacturer specializing in the application of in vision inspection system field. It can provide the most advanced level AI vision inspection machine, core hardware and also the customized AI system solutions of visual imaging, computing power, algorithm, and software for various sub-industries.
The company was established in 2011, located in the national science and technology innovation city of Hefei, the R&D personnel account for more than 40% of all employees covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products is applied in plastic packaging container field for beverage, dairy, daily chemical product, pharmacy packaging, new energy etc.