High Torque Free Forging Hydraulic Press 100KG Mining Equipment Gearbox Shaft

The High-Torque Gearbox Shaft Free Forging is a precision-engineered forged component designed for the extreme demands of mining equipment gear systems. Manufactured using high-strength alloy steels such as 42CrMo,20CrMnTi, this shaft is built to transmit heavy loads, resist shock impacts, and operate reliably under continuous high-torque conditions.

Free forging ensures excellent internal grain flow and metallurgical consistency, enhancing the shaft’s fatigue life, resistance to torsional stress, and dimensional stability. Its robust performance makes it ideal for use in planetary gear reducers, crusher transmissions, and dragline drive systems.

Key Features:

• Open-die forging for superior structural integrity and toughness

• Custom geometries including splines, shoulders, steps, and flange ends

• Heat-treated to achieve optimum balance of strength, ductility, and hardness

• Machined journals and sealing surfaces ready for final assembly or grinding

Applications:

• Gearbox shafts in underground and open-pit mining equipment

• Drive shafts in crushers, conveyors, drilling machines, and excavators

• Power transmission components for heavy-duty mineral processing systems

The steel forgings production flow:

Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.

Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.

2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.

3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.

4. What is your production lead time?

With stock: Around 30 days

Without stock: 40–45 days

5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.

Request a Quote
Please send your technical drawings and requirements to us. Our engineers will review and provide you with a professional quotation and solution shortly.

About CHANGZHOU TIANGONG

We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet our customers’ requirements.

Our customers and partner value our products and services for 2 reasons: excellence and reliability.

Key figures

A. Over 30 years professional free forging manufacturing experience

B. The company covers an area of 71,000 square meters

C. The construction area of the production workshop is 12,000 square meters

D. Total number of employees of 158

E. 28 engineering and technical personnel

F. 59 skilled workers

G. Annual production capacity is 38,000 tons

H. Steel throughput can reach 56,000 tons

Efficient and reliable solutions for customers

Industrial sector application

We design and manufacture forged parts for all industrial areas applying our experience and unique professionalism and taking the specific requirements of the markets into account. This has led us to become a forging industry leader in all industrial segments and collaborating with leading companies.

A. Wind power generation

B. Port Heavy Machinery

C. Mining

D. Ship Building

E. Chemical industrial

F. Oil industrial

G. Metallurgical industry

H. Hydraulic industry

I. Other high-end industrial equipment, gearbox body, parts and etc.

Customized solutions

Modular processes allow us to engineer a solution for almost every industrial application requiring free forged parts. Our modularity means flexibility, a wide range of options, faster delivery, and most important of all, competitiveness.

All our products and production process have been designed to assure excellent, reliable and long lasting unique mechanical performances, resulting in reduced operating costs and long life.

With a wide range of products and a significant experience gained in most industrial applications, we can also provide complete engineering recommendation for customers.