Polyimide ENIG Rigid Flex PCB Fabrication 4 Layer Circuit Board For Medical Device

Minimum Order Quantity:1
Payment Terms:T/T
Price:Inquiry Us
Layer:4 Layer
Board Thickness:0.8m
Board Material:Polyimide (PI)
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Location: Shenzhen China
Address: Yasen Industrial Park, Baolong Street, Longgang District, Shenzhen
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4 Layer PCB Flexible Board for Medical Device


What is 4 Layer PCB?


A ​​4-layer PCB​​ is a printed circuit board with ​​four conductive copper layers​​ stacked together with insulating (dielectric) material in between. These layers are interconnected through ​​vias​​ (plated holes) to create complex circuits while saving space and improving performance compared to single or double-sided boards.



♦ Structure of a 4-Layer PCB​


A typical 4-layer stackup consists of:

    1. ​​Top Layer (Signal Layer)​​ – Contains component placements and high-speed signal traces.
    2. ​​Inner Layer 1 (Ground Plane)​​ – Acts as a reference plane for EMI shielding and noise reduction.
    3. ​​Inner Layer 2 (Power Plane)​​ – Distributes stable power supply to components.
    4. ​​Bottom Layer (Signal Layer)​​ – Additional routing space for signals and components.

♦ ​​4-Layer PCB vs. 2-Layer PCB​​

Feature4-Layer PCB2-Layer PCB
​Layers​4 (Signal+GND+PWR)2 (Top+Bottom)
​Routing Space​✅ High❌ Limited
​Signal Noise​✅ Low (GND plane)❌ Higher
​EMI Shielding​✅ Better❌ Poor
​Cost​⚠️ Higher (~2x)✅ Lower

♦ ​​Manufacturing Process​​

    1. ​Design​​ – Use CAD tools (Altium, KiCad) to define layer stackup and routing.
    2. ​Material Selection​​ – Choose core/prepreg materials (FR-4, Rogers).
    3. ​Lamination​​ – Bond layers under heat/pressure.
    4. ​Drilling & Plating​​ – Create vias for inter-layer connections.
    5. ​Etching​​ – Remove excess copper to form traces.
    6. ​Testing​​ – Verify continuity, impedance, and shorts.

Technical Parameters


Item

Spec

Layers

1~64

Board Thickness

0.1mm-10 mm

Material

FR-4, CEM-1/CEM-3, PI, High Tg, Rogers, PTEF, Alu/Cu Base,Ceramic, etc

Max Panel Size

800mm×1200mm

Min Hole Size

0.075mm

Min Line Width/Space

Standard: 3mil(0.075mm) Advance: 2mil

Board Outline Tolerance

0.10mm

Insulation Layer Thickness

0.075mm--5.00mm

Out Layer Copper Thickness

18um--350um

Drilling Hole (Mechanical)

17um--175um

Finish Hole (Mechanical)

17um--175um

Diameter Tolerance (Mechanical)

0.05mm

Registration (Mechanical)

0.075mm

Aspect Ratio

17:01

Solder Mask Type

LPI

SMT Min. Solder Mask Width

0.075mm

Min. Solder Mask Clearance

0.05mm

Plug Hole Diameter

0.25mm--0.60mm


One-Stop PCBs Solution

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Advantages of DQS Team
  1. On-time Delivery:
    • Owned PCBA factories 15,000 ㎡
    • 13 fully automatic SMT lines
    • 4 DIP assembly lines

2. Quality Guaranteed:

    • IATF, ISO, IPC, UL standards
    • Online SPI, AOI, X-Ray Inspection
    • The qualified rate of products reach 99.9%

3. Premium Service:

    • 24H reply your inquiry
    • Perfect after-sales service system
    • From prototype to mass production

China Polyimide ENIG Rigid Flex PCB Fabrication 4 Layer Circuit Board For Medical Device supplier

Polyimide ENIG Rigid Flex PCB Fabrication 4 Layer Circuit Board For Medical Device

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