500KG/H Premix Production Line Farm Use Feed Mixer Poultry Feed Production Machine

Table Of Contents

01 Introduction of premix production line

02 Introduction to the premix process

03 Project site

04 FAQ

Part 1 Introduction to Feed Premix and Processing Technology

Feed premix is a core ingredient composed of precisely proportioned functional additives (including vitamins, trace minerals, amino acids, enzymes) and carriers. It enhances the nutritional balance and utilization efficiency of feed. The processing technology adheres to scientific formulation and high-efficiency mixing principles to ensure the stability of active ingredients.

The production involves three key stages:

(1) Raw Material Pretreatment: Carriers (e.g., cornmeal, bran) undergo impurity removal and drying to ensure moisture content ≤10%;

(2) Stepwise Dilution and Mixing: Ingredients are added in the order of carrier → macro-components → micro-components, using a double-shaft paddle mixer to achieve a mixing uniformity CV ≤5%;

(3) Packaging and Storage: Finished products are packaged with double-layer moisture-proof materials and stored at 15-25°C.

This technology ensures precise loading and uniform distribution of micro-components, effectively minimizing nutrient loss. The premix meets the nutritional needs of livestock and poultry across growth stages. When integrated with automated batching systems, it improves complete feed production efficiency by over 30%. The entire process strictly complies with the HACCP system, guaranteeing product safety and stability.

Part 2 Common premix processing technology

500kg/batch Manual batching premix (1)

2.1 Process Description

This process employs manual batching: materials are weighed, lifted to the feeding platform via an electric hoist, and manually fed into the mixer for blending and packaging. The mixer utilizes single-shaft or double-shaft stainless steel designs, ensuring high mixing precision, corrosion resistance, and excellent sealing performance.

The process features a relatively simple workflow, compact footprint, and lower overall investment.

Limitations: Higher labor costs compared to automated systems.

To enhance flexibility, modular design can be adopted: integrate equipment, platforms, and steel structures into container-sized modules. Users only require simple on-site installation for immediate operation.

500kg/batch manual batching premix (2)

2.2 Process Description

This process utilizes manual batching: materials are weighed, elevated to the feeding platform via a bucket elevator, and manually loaded into the mixer for blending and packaging. The mixer employs single-shaft or double-shaft stainless steel designs, delivering high mixing precision, corrosion resistance, and superior sealing performance.

The process offers a simplified workflow, compact footprint, and slightly higher total investment compared to Option 1 (due to the bucket elevator replacing the electric hoist), while providing improved stability and operational convenience.

Limitations: Relatively higher labor costs.

To optimize flexibility, a modular design can be implemented: integrate equipment, platforms, and steel structures into container-sized modules. Users only need to perform simple on-site installation for immediate operation.

500 kg/batch automatic batching premix(3)

2.3 Process Overview

This process employs automated batching: carrier materials are elevated via a bucket elevator for cleaning, then conveyed to batching silos for precision dosing. Minor components are manually fed into the mixer. The system utilizes single-shaft or double-shaft stainless steel mixers, ensuring high mixing accuracy, corrosion resistance, and airtight sealing. Mixed products are packaged via stainless steel packing scales, integrated with a pulse dust removal system.

(1) Advantages

ØHigh automation level, significantly reducing labor costs.

ØExceptional dosing accuracy.

(2) Considerations

ØBatching silos increase structural load, requiring reinforced steel frameworks.

ØHigher initial investment in steel structures, moderately larger footprint, and moderately higher total budget.

ØIdeal for clients prioritizing automation, operating in high labor-cost regions, and accepting elevated equipment investments.

Part 3 Premix production line sit
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Part 4 Q&A

Q1. What services do you provide?

A1: We offer turnkey solutions including complete plant planning, equipment budgeting, process design, and project installation/commissioning services.

Q2. How is installation conducted?

A2: We provide full installation drawings and dispatch guidance engineers to supervise on-site installation.

Q3. What is the delivery timeline?

A3: Delivery typically takes 90-120 days, depending on project scale.

Q4. What is the required footprint? Can it be installed in a warehouse?

A4: The footprint varies with design specifications, but most systems can be installed in standard warehouses.

Q5. How is packaging handled?

A5: Equipment is secured on steel pallets and packed in export-grade wooden crates.

Q6. What preparations are required from the buyer?

A6: Complete civil engineering construction, ensure utilities (water, electricity, gas) are operational, and prepare the site for equipment installation.

Q7. What additional supporting equipment is needed?

A7: Auxiliary systems include transformers, weighbridges, boilers, air compressors, fuel storage tanks, and forklifts.

Wuhan Serworld Smart System Co., Ltd

With over 20 years of expertise in aquatic feed machinery, we design and manufacture high-end feed production systems trusted by global industry leaders such as Haida Group, CP Group, and Cargill. Specializing in shrimp, fish fry, and livestock feed solutions, we combine precision engineering with smart technologies to deliver efficiency and reliability.

Why Partner With Us
Reliability: Critical components including German SEW gearboxes, SKF bearings, and alloy steel parts ensure industrial-grade durability.
Precision: ISO 9001-certified production processes, advanced CNC machining, and 72-hour performance testing guarantee quality.
Adaptability: Customized systems for tropical climates, high-salinity environments, and regional raw material challenges.
Smart Integration: IoT-enabled monitoring and energy optimization solutions for modern feed mills.

Global Reach, Local Expertise
We serve clients across Southeast Asia, the Middle East, Africa, and South America, providing rapid technical support and tailored solutions. From Vietnam’s shrimp farms to Egypt’s tilapia producers, our robust and low-maintenance equipment helps clients achieve 10-20% higher productivity.

Core Solutions
Aquatic Feed Production Lines: High-capacity extruders, energy-efficient dryers, and ultra-fine grinding systems.
Smart Control Systems: Real-time operational data tracking and remote diagnostics.
Turnkey Projects: Comprehensive services from design to installation and lifecycle support.

Driven by Innovation, Built on Trust
Discover how Serworld’s technology elevates your feed production at www.animalfeedmachinery.com

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