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Desktop Spot Welding System for Flat Vibration Motors and VCM Assembly
The DW200P Series is a precision desktop micro resistance spot welding and thermal riveting solution engineered specifically for high-accuracy joining and fixing processes in flat vibration motor manufacturing, linear vibration motors, camera modules (CCM), and voice coil motors (VCM).
By integrating real-time pressure detection and precise current control, the DW200P effectively prevents plastic column cracking and ensures excellent smoothness after thermal pressing. The advanced servo-driven platform and visual recognition system guarantee consistent positioning and stable repeatability across multiple operations, significantly improving yield and operational efficiency for precision electronics manufacturers.
Competitive Advantages
Reliable Crack-Free Thermal Riveting: Real-time pressure monitoring combined with accurate energy delivery reduces stress on the plastic column.
Stable Copper Wire Fixing: The DW200P delivers precise current pulses for consistent bonding of fine copper wires to metal tabs, critical for securing VCM coils and flat motor components.
Multi-Process Capability: Supports resistance welding, thermal riveting, and micro-positioning in one compact desktop unit, reducing setup changeovers and maximizing productivity.
Visual Positioning System: Mark and appearance recognition ensure exact alignment for small parts such as linear vibration motor components and camera module coils.
Typical Applications
✓ Flat vibration motor assembly
✓ Linear vibration motor pillar riveting
✓ Plastic post thermal riveting for precision housings
✓ Copper wire to metal sheet spot welding for coil fixing
✓ Camera module (CCM) coil soldering and fixing
✓ Voice coil motor (VCM) fine wire welding
✓ Precision positioning post riveting in micro-electromechanical
assemblies
Technical Specifications
DW200P Series Precision Spot Welding Equipment | |||
Structure | Frame structure | Desktop | |
Product Application Fields | Fixture width range (W *D) | 200 x 200mm | |
Max. fixture weight | 5kg (with Product ) | ||
Transmission mechanisms | Servo motor&Screw module | ||
Repeatability | X/Y: ±0.015mm | ||
Motion System | Positioning accuracy | X/Y: ±0.025mm | |
Max. movement speed | X/Y:500mm/s Z:100mm/s | ||
Max. accelerated velocity | X/Y:0.5g Z:0.1g | ||
Visual positioning method | Mark/Product appearance features | ||
Vision System | Recognition accuracy | ±1Pixel | |
Welding Media Requirement | Welding pad | material | metals like copper, tin |
shape | Regular shape and clear boundary | ||
size | min. size≥8 times of wire diameter | ||
surface condition | flat and clean | ||
Conductor wire | shape | Enameled wire or bare copper wire | |
size | Diameter φ0.02~φ0.1mm | ||
Facilities | Dimensions W*D*H | 700×740×800mm | |
Machine weight | 130KG | ||
Power supply | 220V AC 50Hz | ||
Power | 900W | ||
Inhale | 0.5Mpa,150L/min |
Q&A
Q1: How does DW200P solve cracking problems in thermal riveting?
A: Its real-time pressure sensors and precise heat control
distribute energy evenly, avoiding excess local stress that can
cause cracks or deformation.
Q2: Is this machine suitable for fixing fine copper wires to small
metal tabs?
A: Yes. With its stable micro resistance spot welding function, the
DW200P delivers consistent current output for secure wire bonding
without damaging the wire or pad.
Q3: Can I use it for both welding and riveting?
A: Absolutely. The DW200P supports multiple joining processes,
including thermal riveting and spot welding in one flexible system.
Q4: What industries benefit most?
A: Flat vibration motor makers, linear vibration motor producers,
VCM/CCM module assemblers, precision coil manufacturers, and micro
plastic housing suppliers.