rubber master open mill series thermal mixing blending mastication process
Brand Name:junlin
Certification:Quality Management System Certification(ISO 9001); Specialized SME; High-Tech Enterprise Certificate,etc.
Model Number:XK
Minimum Order Quantity:1
Delivery Time:30–90 days
Payment Terms:L/C,D/A,D/P,T/T,Western Union,MoneyGram
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Verified Supplier
Location:
Qingdao Shandong China
Address:
No. 9, Changcheng Road, Huangdao District (formerly Jiaonan City), Qingdao, Shandong
Supplier`s last login times:
within 40 hours
Product Details
Company Profile
Product Details
Detailed parameters
| Model | Working diameter of roller (mm) | Working length of roller (mm) | Linear speed of front roller (m/min) | Roller speed ratio | Single feeding quantity (kg) | Motor power (kw) | Overall dimensions L×W×H (mm) | Weight (kg) |
| XK-160 | Φ160 | 320 | 8.03 | 01:01.4 | 1～2 | 7.5 | 1380×860×1320 | 1000 |
| XK-230 | Φ230 | 600 | 10.94 | 01:01.2 | 6～10 | 15 | 2800×1200×1120 | 2300 |
| XK-250 | Φ250 | 620 | 14.1 | 01:01.2 | 10～15 | 18.5 | 3000×1500×1500 | 3000 |
| XK-360 | Φ360 | 900 | 16.25 | 01:01.3 | 20～25 | 30 | 3850×1650×1750 | 6500 |
| XK-400 | Φ400 | 1000 | 18.65 | 01:01.3 | 18～35 | 37 | 4250×1850×1870 | 7000 |
| XK-450 | Φ450 | 1200 | 24.5 | 01:01.3 | 25～50 | 55 | 5200×1800×2000 | 10000 |
| XK-550/560 | Φ560/Φ510 | 1530/1830 | 27.87 | 01:01.2 | 50～100 | 90/110 | 6500×2300×2000 | 20000 |
| XK-610 | Φ610 | 1830~2000 | 30 | 01:01.3 | 90～120 | 160/185 | 7500×2500×2640 | 28000 |
| XK-660 | Φ660 | 2130 | 28.6 | 01:01.2 | 130~165 | 185/250 | 7600×3400×2500 | 47000 |
| XK-710 | Φ710 | 2200 | 31.9 | 01:01.2 | 150～200 | 285 | 8246×3556×2270 | 51000 |
| XK-810 | Φ810 | 2540 | 32 | 01:01.3 | 180～250 | 2×250 | 9736×5160×2070 | 74500 |
| Remarks:Nylon tile: grease lubrication; cylinder tile and bearing: grease or thin oil lubrication | ||||||||
Open Mixing Mill Technical Profile
Application Scenario
As core equipment in the rubber industry, open mixing mills
specialize in processing high-elasticity, high-viscosity compounds, including:
Conveyor belt skim compounds
Precision pre-forming for seals/gaskets
Reinforcement layers for hydraulic hoses
Cable shielding compounds
High-temp vulcanizates for vibration dampers
Product Function
Mastication: Reduces raw rubber molecular weight, improves plasticity
Blending: Uniform dispersion of carbon black/additives (≥98% dispersion rate)
Thermal Mixing: Temperature control range 50-180°C (±2℃)
Sheet-Forming: Produces standard sheets (2-15mm thickness)
Key Features
| Feature | Technical Implementation | User Value |
|---|---|---|
| Custom Design | Modular configuration of roller size/speed ratio/power | Adapts to specialty compounds (fluoroelastomer/silicone) |
| Safety Device | Hydraulic overload protection + Mechanical shear-pin system | Shear pin fractures in 0.1s during overload, protecting rollers (↓60% repair costs) |
| Wear-Resistant Rollers | Surface hardening treatment (HRC 65±2) | Service life ≥30,000 hours |
| Smart Control | PLC + HMI (≥50 recipe storage) | Process consistency (CPK≥1.67) |
| Fast Material Change | Motorized nip adjustment (±0.1mm precision) | Material change time ≤15 minutes |
Application Scenario:
The open mixing mill is mechanical equipment used for rubber thermal mixing, blending, mastication, and sheeting. Widely applied in the rubber industry for raw rubber mastication, reclaimed rubber processing, and manufacturing processes such as conveyor belts, tires, hoses, and other rubber industrial products.
Product Function:
Used for mastication and blending of rubber, plastic, and other raw
materials; thermal mixing and sheeting of compounds.
Product Features:
Customizable design, hardened surface layer, excellent internal
toughness, high strength, wear and corrosion resistance, superior
thermal conductivity.
(Our products and parameters are constantly being improved and optimized. please contact us to obtain the latest materials.)
rubber master open mill series thermal mixing blending mastication process
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