Titanium TA7 EDM Wire Cutting Parts Galvanizing High Precision For Aerospace Components
Brand Name:JIA SHAN
Minimum Order Quantity:10pcs
Delivery Time:15days
Payment Terms:T/T, L/C
Place of Origin:China
Price:0.05-0.12USD
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1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
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Product Details
Titanium TA7 EDM Wire Cutting Parts Galvanizing CNC Machining
Medical Parts
Product Specifications
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM and more |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Product Description
Wire EDM Machining Process
Wire-cut electrical discharge machining (EDM) is a versatile
precision machining process capable of manufacturing complex shapes
and geometries with strict tolerances. This technology is
particularly valuable in aerospace and medical industries where
precision is paramount, and can be used for both prototype hand
plates and mass-produced parts.
With industrial production expansion and manufacturing technology
advancement, wire cutting technology has gained widespread adoption
in machining production due to its high precision, efficiency, low
power consumption, and cost-effectiveness. In the mold industry,
EDM technology has revolutionized cold die and extrusion die
processing, replacing traditional separate die and curve grinding
methods to shorten manufacturing cycles while maintaining high
precision.
The process creates precise cuts by melting or vaporizing material
rather than mechanical removal, enabling machining of features
unsuitable for traditional techniques. All processed materials must
be electrically conductive.
Electrical discharge wire cutting (wire EDM) is an electrothermal
production process that improves upon traditional EDM methods. It
is compatible with virtually all conductive materials and capable
of producing complex designs and shapes.
As a non-contact reduction manufacturing process, wire EDM uses
charged fine wires and dielectric fluids to shape metal parts with
exceptional precision.
Industry Applications
Aerospace Industry
Wire-cut machining's minimal tolerances make it ideal for aerospace
components. The process avoids the high temperatures and stresses
of traditional cutting tools, making it suitable for sensitive
parts. Aerospace manufacturers rely on wire EDM for engine
components, turbine blades, landing gear parts, and other
applications requiring excellent surface finish and precision.
Automotive Industry
The automotive sector utilizes wire-cut machines for complex-shaped
parts with high precision requirements, particularly for creating
specialized holes and cavities in customized automotive components.
Medical Industry
Wire EDM's ability to process complex parts with high precision
makes it invaluable for medical device manufacturing. The
technology can add microscopic features to critical components like
dental implants and syringe parts without compromising structural
integrity, as the wire diameter determines incision size.
Material Specifications
| Aluminum | Offers excellent thermal and electrical conductivity but requires careful handling due to its soft nature and potential for gelatinous buildup during processing. |
| Titanium | EDM machining is particularly suited for titanium, capable of handling the alloy's viscosity and breaking down lengthy chips. Deionized water is essential as a processing medium to control heat generation. |
| Steel | While steel's strength makes it challenging for traditional machining, wire EDM excels at processing complex steel features. Heat management precautions are necessary during processing. |
| Brass | With high tensile strength and easy machinability, brass requires slower cutting speeds due to its soft metal properties. |
Key Advantages
- Exceptional cutting precision typically eliminates need for additional workpiece processing
- Ideal for small components and highly detailed cutting projects
- Capable of manufacturing complex designs unachievable with traditional CNC machining
- Produces clean cuts in a single processing stage without burrs or deformations
- Continuous, uninterrupted processing workflow
Frequently Asked Questions
What other types of EDM are available?
Beyond wire EDM, other variants include drilling EDM (using tubular
electrodes for fine, deep holes) and sinker EDM (using shaped
conductive metal electrodes). Each serves different machining
requirements based on electrode type and application.
What is the difference between wire cutting and laser cutting?
Laser cutting employs a high-power thermal beam for material
cutting, while wire EDM utilizes electrical discharge between the
wire and workpiece for material removal, offering different
advantages based on material properties and precision requirements.
Why use deionized water in wire-cut discharge machining?
Deionized water serves as an effective coolant with low carbon
properties, helping regulate dielectric temperature during the wire
EDM process to maintain optimal cutting conditions and precision.
Titanium TA7 EDM Wire Cutting Parts Galvanizing High Precision For Aerospace Components
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