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Product Description:
This machine can vacuum form various plastic sheets (PVC, PP, PE, POF, PPT, PTGF, APET, ABS, OPP, PS, PET, etc.) into plastic covers of different shapes through different molds, and is widely used in industries such as toys, hardware, electronics, and food.
As an upgraded and improved version of the single-station vacuum forming and plate making machine, this model focuses on the efficiency and cost pain points of small-scale vacuum forming production scenarios. Through core technology optimization and humanized design, it achieves comprehensive advantages of "energy saving, high efficiency, and easy operation", providing ideal solutions for small-scale production needs.
Main Features:
1, Core performance: Energy saving and efficient, adaptable to complex processes
1. Dual station molding architecture, bidirectional optimization of
efficiency and energy saving
Compared to traditional single station design, this machine adopts
an innovative solution of single electric furnace heating combined
with dual station forming: The electric furnace heat can
efficiently cover two molding stations, avoiding thermal energy
loss when a single station is idle, and reducing electrical energy
consumption from the source.
The dual station alternating molding operation can start the next
round of production without waiting for a single station to
complete the entire process. The production efficiency is nearly
doubled compared to traditional single-station models, effectively
shortening the production cycle of small batch orders.
2. Upgrade the heating system to overcome difficult processing
challenges
Targeted upgrade of heating area, balancing energy-saving
properties and process adaptability:
Equipped with new energy-saving heating bricks, the heat conversion
efficiency is higher, further reducing energy consumption compared
to traditional heating elements.
Equipped with an independent temperature control device, it can
accurately adjust the local heating temperature according to the
thickness of the vacuum-formed materials (such as PVC, PET, PP,
etc.) or products, making it easy to handle the production needs of
complex-shaped and uneven thickness high difficulty vacuum-formed
products.
3. Strengthen the shaping of cold air and accelerate production
circulation
Configure a reinforced cold air system that directly applies to the
formed product:
Quickly reduce the surface temperature of the product, accelerate
the cooling and shaping of plastic parts, and effectively avoid
product deformation caused by slow cooling.
Significantly reducing the time required for product finalization,
further compressing the production cycle of individual products,
and indirectly improving overall production efficiency.
2, Machinery and operation: stable and convenient, suitable for
fully skilled operators
1. Optimize the mechanical structure to ensure long-term stable
operation
Design science+excellent workmanship: The core components (such as
molding frames and transmission components) are mechanically
optimized and made of high-quality materials to reduce wear and
tear during long-term use and lower the incidence of failures;
Structural simplification: Removing redundant components not only
reduces the difficulty of later maintenance (such as making it
easier to replace vulnerable parts) but also reduces the risk of
mechanical failures, ensuring long-term stable operation of
equipment.
2. Automatic/manual dual mode, adapted to different levels of
proficiency in operation
Support free switching between automatic and manual operations to
meet the usage needs of different operators:
Automatic mode: After preset parameters, the equipment can
automatically complete core processes such as molding and cooling,
suitable for skilled operators to quickly carry out batch
production and reduce human operation errors.
Manual mode: Key processes such as heating time and molding
pressure can be manually adjusted, making it easy for beginners to
familiarize themselves with the operation process and also be able
to handle the fine processing of special specification products.
3. Semi-automated process, saving manpower, time, and effort
Adopting a semi-automatic operation mode of "manual
feeding+automatic forming":
Manual feeding can flexibly adjust the positioning of the board,
which is more suitable for the production needs of small batches
and multi-specification orders, avoiding the adaptation limitations
of fully automatic feeding.
The entire molding process is automatically completed without the
need for operators to be on duty, reducing repetitive labor and
achieving the goal of "one person can take care of multiple
devices", effectively reducing labor costs.