Specializing in high-precision optical mold solutions, we provide
professional electroforming services for lighting molds and custom
manufacturing of car lamp reflector molds. Leveraging the
micro-level replication capability and optical-grade precision
control of electroforming technology, we meet the stringent
requirements of the lighting industry for light effects, structural
complexity, and durability.
I. Electroforming for Lighting Molds: Merging Light Aesthetics with
Process Precision
Catering to the decorative and functional needs of home lighting,
commercial fixtures, and landscape lamps, electroforming technology
endows lighting molds with unique advantages:
- Core Process: Using high-purity electroformed nickel (purity ≥99.95%) or
copper, complex textures (such as carvings, frosted patterns, and
CD patterns) are precisely replicated through electrolytic
deposition. The mold surface achieves a mirror finish with Ra
≤0.01μm, ensuring molded lighting components (e.g., lampshade
borders, lamp base decorative rings) deliver distinct light layers
and a refined texture.
Product Type | Key Precision Parameters | Critical Performance Indicators | Suitable Injection Materials | Certification Standards |
---|
Electroformed Lighting Molds | Surface finish Ra ≤0.01μm; Applicable size: φ10-300mm | Temperature resistance: -20℃ to 150℃; Hardness: HV ≥450; Light transmittance uniformity of molded parts: ≥95% | Acrylic, PC, PS | ISO9001 |
Custom Car Lamp Reflector Molds | Mirror finish Ra ≤0.008μm; Light spot focusing deviation: ≤0.5° | Withstands 280℃ high-temperature impact; No deformation after 500 thermal cycles (-40℃ to 120℃); UV aging resistance: 8,000 hours | PC, PMMA, ASA | IATF16949, ECE/SAE |
II. Custom Car Lamp Reflector Molds: Dual Protection of Optical
Performance and Durability
Focusing on core components of automotive lighting systems, we
offer high-precision custom molds for car lamp reflectors, meeting
strict standards for light concentration efficiency and weather
resistance in headlamps, taillights, and turn signals:
- Optical-Grade Precision: The electroformed mold surface achieves a "flawless" mirror
finish (Ra ≤0.008μm), ensuring the molded reflector delivers an
optical reflectivity of ≥98% with a light spot focusing deviation
of ≤0.5°--compliant with international automotive lamp
certifications such as ECE and SAE.
Core Advantages of Our Manufacturer
- Technical Expertise: With 15 years of experience in electroforming molds, we are
equipped with imported electroforming tanks (temperature control
precision ±0.5℃) and 3D profilometers (measurement accuracy 0.1μm),
ensuring every mold meets optical-grade quality standards.
- End-to-End Service: From DFM analysis of product designs and mold flow simulation to
trial optimization and mass production delivery, we provide 7×24
technical support. Small-batch trial production cycles are
shortened to 10 working days.
- Certified Quality: Our molds are certified by ISO9001. Car lamp reflector molds have
been integrated into the supply chains of major automakers, while
lighting molds have served renowned brands like Opple and NVC.
With electroforming as our core technology, we are committed to
delivering "high-precision, high-consistency, and high-durability"
mold solutions for the lighting and automotive industries, ensuring
every molded product combines functional value with aesthetics
value.