Product Details
4-layer OSP soft and hard combination board PCB
The 4-Layer OSP Rigid-Flex PCB is an innovative solution for
mid-to-high-end electronics, balancing complex circuit needs and
flexible assembly with a precision layered structure, OSP
protection, and rigid-flex adaptability: its 4-layer design (50%+
more wiring space than 2-layer) integrates sensors and processors
via precise lamination; the FR-4 rigid part ensures stability while
the PI flexible part (-40℃ to 125℃) bends to R=0.8mm for 3D spaces,
reducing connectors; the thin (0.1-0.3μm) OSP coating prevents
copper oxidation (12+ month storage) and enables reliable soldering
of 0402/0201 components, with benefits including strong signal
integrity (independent ground/power layers cutting EMI/RFI, 30%
less loss than 2-layer for <1GHz signals), durability (rigid
part resisting 1000G impacts, flexible part enduring 100,000+ bends
at R=1mm, working in 95% humidity and dusty environments), and
cost-effectiveness (40% less material and 20% shorter production
time than 6+ layer boards, with faster OSP than immersion gold),
fitting smart wearables, automotive systems, and industrial IoT
sensors to solve performance vs. space challenges.
Advantages of Rigid-Flex PCB:
- Support higher complexity circuits
- Optimize signal integrity
- Soft and hard combination of spatial adaptability
- Structural strength and stability
Basic Process Overview
The overall flow includes:
- Material preparation: Selecting flexible substrates (e.g.,
polyimide) and rigid materials (e.g., FR-4)
- Layer processing: Creating inner layer patterns, drilling, and
plating
- Lamination: Combining FPC and PCB layers through thermal pressing
- Final processing: Drilling, surface treatment, and quality control
Product Features:
- The 4-layer structure provides more routing space, allowing for the
separation design of power, ground, and signal layers, which can
meet the routing requirements of circuits of medium and small sizes
(such as electronic devices containing multiple modules
interaction), and is more suitable for products with higher
functional integration than 2-layer boards
- Independent ground and power planes can reduce signal interference
(such as EMI, RFI), lower signal transmission loss, and improve the
stability of high- or sensitive signal transmission, suitable for
scenarios with high requirements for signal quality (such as
communication modules, sensor circuits).
- The bending and folding characteristics of the flexible parts are
retained, and it can be assembled in three dimensions in narrow or
irregular spaces (such as wiring inside drones, wearable devices),
while the four-layer structure can carry more functions within a
limited volume, balancing space constraints and performance
requirements.
- The laminated structure of the 4-layer board enhances the
mechanical strength of the overall rigid part, with better impact
and vibration resistance than the 2- board; the flexible part uses
polyimide and other substrates, which not only has high temperature
resistance (-40℃ to 125℃ common range) but also has chemical
resistance, adapting to complex working environments.
- The organic protective film formed by OSP is uniform and thin,
which can effectively prevent the oxidation of the copper surface,
ensure the good wetting of theer with the copper surface during
welding, reduce the problems of false soldering, bridging, etc.,
improve the reliability of the solder joint, and is especially
suitable for welding of precision components.
Company Profile
Dongguan Xingqiang Circuit Board Co., Ltd. was established in 1995 and is a professional circuit boardfactory that
manufactures single-sided and double-sided PCBs, multi-layer PCBs,
and Rigid Flex PCBs.
As a professional supplier of customized boards, we work closely
with our clients, leveraging our strengths in processes and
technologies based on their design files to create
high-performance, high-quality customized boards that support their
product innovation and upgrades.Our company has two production
bases in Dongguan andJiangxi, covering an area of 205000 square
meters with a comprehensive monthly production capacity of 200000
square meters. The company's products are widely used in computer
peripherals, communication, power supply, medical, automotive
electronics, household appliances and other fields.
Our company advocate integrity, win-win and pioneering business
philosophy, and put into practice the work style of "pragmatism,
hard work and responsibility" to create a good corporate
environment. Based on a new management model, advanced technology
and equipment and good product quality, We always adhere to the
corporate spirit of customer first and people-oriented.