Complete Automated Material Management System For Large Cable Material Factory
Brand Name:MACHTECH
Place of Origin:China
Capacity:Depends on the specific system and customer needs
Control System:PLC
Installation:On-site installation by professional technicians
Safety Features:Emergency Stop Button, Safety Interlock System
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Location:
Beijing Beijing China
Address:
No. 73, Fucheng Road, Haidian District, Beijing
Supplier`s last login times:
within 1 hours
Product Details
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Product Details
Complete Automated Material Management
Our turnkey system combines centralized feeding, pneumatic conveying, and precision batching to streamline cable compound manufacturing. Designed for high-volume production of XLPE, PVC, and LSZH materials, this solution delivers ± 0.2% formulation accuracy while reducing labor costs by up to 70%.
System Components & Benefits
1. Centralized Feeding Hub
- Mega-Capacity Storage (20-100 ton silos) with RFID tagging
- Multi-Material Handling:
- Base resins (PVC/PE)
- Fillers (CaCO₃, clay)
- Flame retardants (ATH, MDH)
- Additives (antioxidants, colorants)
2. Intelligent Pneumatic Conveying
- Dual-Mode Operation:
- High-speed dilute phase (15 T/H)
- Gentle dense phase (<0.05% degradation)
- Energy Recovery System saves 25% power
3. Precision Batching & Dosing
- Gravimetric Weighing (±0.1% for critical additives)
- 60+ Ingredient Capacity for complex formulations
- Auto-Calibration compensates for material variances
Technical Specifications
| Parameter | Performance |
|---|---|
| Total Throughput | 5-50 T/H |
| Dosing Accuracy | ±0.2% (main), ±0.5% (micro) |
| Conveying Distance | 150m max horizontal |
| Control System | Siemens PCS7 with MES interface |
Critical Safety Features
- ATEX Zone 22 compliance
- Spark detection & suppression
- HEPA filtration (<1mg/m³)
Operational Advantages
- ✅ 40% Faster Batch Cycles vs traditional systems
- ✅ Zero Recipe Errors with barcode verification
- ✅ Self-Optimizing via AI-driven material flow analysis
- ✅ 24/7 Production Capability with automated maintenance
Applications
- High/medium voltage cable insulation
- LSZH communication cables
- Specialty compound development
Complete Automated Material Management System For Large Cable Material Factory
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