Custom Insert Molds Precision Plastic Moulding Tooling Durable and Cost Effective

Brand Name:MID MOULD
Certification:ISO9001,FDA,ISO13485
Minimum Order Quantity:1 set
Delivery Time:25–45 working days (longer for complex tools)
Payment Terms:50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Place of Origin:Dongguan, China
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Location: Dongguan China
Address: No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Supplier`s last login times: within 35 hours
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Product Details

Product Process:

Insert molding is an injection molding process that embeds metal, threaded components, or other functional parts into plastic products. This allows for a single-step molding process, combining the lightweight design of plastic with the high strength of inserts. This reduces subsequent assembly steps and improves overall quality.

Process Flow:

  1. Mold Design: Plan the structure based on the insert's shape and function
  2. Mold Flow Analysis: Ensure uniform and defect-free plastic flow
  3. CNC and Spark EDM: Create high-precision cavities and insert slots
  4. Mold Assembly: Install the cooling circuit and positioning device
  5. Mold Trial Inspection: Test the product's dimensional accuracy and insert stability

Product Specifications:

ItemParameter
Mold Type:Insert Injection Mold
Mold Material:P20, H13, S136
Cavities:2–12
Mold Life:700,000–1.4 Million Cycles
Surface Treatment:Polishing, Nitriding, Sandblasting
Applicable Plastics:ABS, PC, PP, PA66
Insert Type:Nut, Copper, Steel Pin
Product Accuracy:±0.018mm
Cooling System:Multi-circuit Parallel Water Cooling
Product Cycle:55–80 Days

Product Advantages:

  • Plastic and insert are integrally molded for a secure bond
  • High accuracy: ±0.018mm, meeting precision part requirements
  • Reduced labor and assembly costs
  • Long mold life Suitable for continuous mass production

FAQ:

Q1: Is the mold suitable for small or large batches?

A1: Both are possible, and the number of cavities can be customized according to requirements.

Q2: Does the insert bond firmly to the plastic?

A2: Yes, a tight bond is formed during the injection molding process.

Q3: What is the typical production cycle?

A3: Typically 55–80 days, slightly longer for complex molds.

Q4: What is the mold's precision?

A4: ±0.018mm.

Q5: Does it support automated insert placement?

A5: Yes, the mold can be integrated with a robot for automated production.

Customized Services:

We offer comprehensive customization of mold cavities, insert shape, cooling system, and surface treatment to meet diverse customer production goals.

China Custom Insert Molds Precision Plastic Moulding Tooling Durable and Cost Effective supplier

Custom Insert Molds Precision Plastic Moulding Tooling Durable and Cost Effective

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