Custom Plastic Injection Molds with Insert Technology Reliable Long Life and High Accuracy
Brand Name:MID MOULD
Certification:ISO9001,FDA,ISO13485
Minimum Order Quantity:1 set
Delivery Time:25–45 working days (longer for complex tools)
Payment Terms:50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Place of Origin:Dongguan, China
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Location:
Dongguan China
Address:
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Supplier`s last login times:
within 35 hours
Product Details
Company Profile
Product Details
Insert molding achieves one-step molding by directly embedding metal, ceramic, or functional components into a plastic part during the injection molding process. This process maintains the part's lightweight while enhancing its wear resistance, rigidity, and functionality, making it widely used in high-end industries.
Process Flow
- Mold Design: Determine insert position and mounting structure
- Mold Flow Analysis: Evaluate plastic flow and wrapping performance
- CNC and EDM Machining: Ensure insert slot accuracy
- Mold Assembly: Insert positioning and cooling system installation
- Mold Trial Verification: Check bonding strength and dimensional accuracy
Product Specifications
| Item | Parameter |
|---|---|
| Mold Type | Insert injection mold |
| Mold Material | 1.2316 H13 718H |
| Cavities | 2–12 |
| Mold Life | 600,000–1.2 million cycles |
| Surface Treatment | Polishing, Sandblasting, PVD Coating |
| Applicable Plastics | ABS, PC, PA66, PP |
| Insert Type | Nuts, Copper, Electronic Pins |
| Product Accuracy | ±0.02mm |
| Cooling System | Multi-channel water cooling design |
| Production Cycle | 50–70 Days |
Product Advantages
- Strong bond between plastic and insert
- Supports complex part designs
- Reduces secondary processing costs
- Long mold life, suitable for mass production
FAQ
- Q1: Will the insert affect plastic flow?
A1: Mold flow analysis can optimize filling and avoid defects. - Q2: Is this mold suitable for high-precision parts?
A2: Yes, with tolerances within ±0.02mm. - Q3: What is the typical mold lifespan?
A3: Typical mold lifespans are up to one million cycles. - Q4: Can insert assembly be automated?
A4: Yes, with robotic insert placement. - Q5: Is this suitable for small-batch trial production?
A5: Yes, with low-cavity mold solutions available.
Customized Services
We support customization of insert type, cavity count, mold structure, and automation interfaces to meet customers' individual needs in diverse applications.
Custom Plastic Injection Molds with Insert Technology Reliable Long Life and High Accuracy
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