X-Ray Counter with AI for small overweight/oversize reels (MES/ERP/WMS)
Brand Name:WELLMAN
Certification:CE,FDA
Model Number:IL-1000
Minimum Order Quantity:1
Payment Terms:T/T
Place of Origin:CHINA
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Verified Supplier
Location:
Shenzhen China
Address:
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Supplier`s last login times:
within 39 hours
Product Details
Company Profile
Product Details
In-line full automatic X-ray parts counter IL-1000
1. Our Advantages
2.1. Permanently updated AI deep learning algorithm for free, support connecting MES,
ERP, WMS, and other management systems.
2.2. Support manual mode, which is used in special cases such as small
amount of
reel, overweight & oversize reel, and packaged reel.
2.3. Support AGV docking, realize the whole counting process
unmanned.
2.4. Support work order number function and counting record query &
statistics.
2.5. 80kV X-ray tube, longer lifetime, maintenance-free.
2.6. Super definition 17” digital flat panel detector (FPD).
2.7. Ultrafast counting, top speed is only 12s per reel.
2.8. Support max 17” (430mm) reel or tray with moisture barrier bags.
3. Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels
as below. It will be
faster and more accurate as our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7”(180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7”(180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7”(180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 7”(180mm) | 0603 | 5000 | 99.99% | 12-15s |
| 10”(254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15”(380mm) | 1206 | 10000 | 99.99% | 12-15s |
2. Hardware Parameters
| X-ray source | Type | Microfocus |
| Max tube voltage | 80kV | |
| Max tube current | 700μA | |
| Focal spot size | 30μm | |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm | |
| Pixel size | 139μm | |
| Resolution | 3072*3072 | |
| Reel/tray counting | Max size | Auto mode 15”(380mm),manual mode 17” (430mm) |
| Max thickness | Auto mode 50mm,Manual mode 80mm | |
| Min parts size | 01005 | |
| Speed | 12-15s | |
| Accuracy | 01005≥99.98%,0201&above ≥99.99% | |
| Media type | Reel materials,tray materials with moisture- proof bag | |
| Equipment | Dimensions | 2700mm (L)*1400mm (W)*1900mm(H) |
| Weight | 3000kg | |
| Power supply | AC110-220V 50/60HZ | |
| Max power | 4800W | |
| Industrial PC | I7 CPU,16G RAM,256G SSD+4T HDD | |
| Displayer | 24”HDMI LCD | |
| Management system connection | MES,ERP,etc. | |
| Workflow | Loading | After the reel vehicle is pushed in,the manipulator automatically loads,supporting 7 to 15 inches of reel |
| Max loading quantity | 200 reels (7"with 8mm thickness) | |
| Barcode scanning | Can scan barcode,QR code | |
| Reel transfer | Automatic belt transfer | |
| Labelling | Automatically print and paste labels after counting,and upload data automatically | |
| unloading | The manipulator automatically put into the reel vehicle | |
| Safety | Radiation leakage | No leakage,international standard:≤1μSv/h |
| Back door safety interlock | Once users open the back door,X-ray tube will power off immediately.When the back door is open,users can't turn on the X-ray | |
| Emergency stop | In front of the operation position,press to power off |
4. Working Principle
5. Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep
learning algorithm. No
need to bind components to algorithm, we use AI to automatically
identify components
and automatically apply algorithm. The algorithm can learn the
counted component data,
such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside,
etc.
As the number of components counting increases, the results become
more and more
accurate. When we need to count similar components, or larger
trays, we can easily
handle it
6. Cloud database
Every Wellman X-ray counter can connect to our cloud database. The
data and images
of the machine will be uploaded to the cloud, and the machine will
automatically
download the latest database. Our engineers also optimize the
algorithm in the
background according to the images and data collected by each
machine, and regularly
update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the
coverage of
component types will become wider and wider. When a machine counts
a new kind of
component, if the data of this kind of component is stored in our
database, our software
can directly call the data, which brings users higher efficiency,
accuracy and coverage.
7. Sample images
X-Ray Counter with AI for small overweight/oversize reels (MES/ERP/WMS)
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