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Customized Pneumatic Conveyor / Bin Pump For Cement Pneumatic Conveying Solution Provider
Product Introduction:
How does pneumatic conveyor work?
Application Area
PCD pneumatic conveying equipment and systems have been widely used
in industries such as building materials, chemicals, mining, power,
and metallurgy. The conveying materials include cement, raw
materials, fly ash, hydrated lime, dry discharged calcium carbide
slag, slag powder, steel slag powder, coal powder, aluminum oxide
powder, bauxite powder, phosphate powder, pyrophyllite powder, and
organic silicon powder.
Pneumatic conveying is the use of the dynamic and static pressure
of air to suspend material particles in the airflow or transport
them in groups along pipelines. The former is called material
suspension transportation, while the latter is called material
group transportation. Material suspension transportation has long
been widely used, and material group transportation is also being
studied and applied.
Large Capacity Pneumatic Conveying Bin Pump Parameter Table
Conveying Material | Bulk Density (t/m3) | Model | PCD24/H | PCD26/H | PCD28/H | PCD30/H | Conveying Distance | |
Specification | 16~20m3 | 18~22m3 | 20~27m3 | 26~32m3 | Level (m) | Level (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 50~80 | 60~90 | 65~110 | 80~130 | 200 | 20 |
Fly Ash | 0.75 | 75~125 | 85~130 | 95~160 | 125~190 | 200 | 20 | |
Limestone Powder/Mineral Powder | 0.8 | 80~130 | 90~140 | 100~170 | 130~200 | 200 | 20 | |
Cement/Raw Meal | 1 | 100~150 | 115~175 | 130~215 | 165~260 | 200 | 20 |
Long-distance Pneumatic Conveying Bin Pump Parameter Table
Conveying Material | Bulk Density (t/m3) | Model | PCD24/L | PCD26/L | PCD28/L | PCD30/L | Conveying Distance | |
Specification | 16~20m3 | 18~22m3 | 20~27m3 | 26~32m3 | Level (m) | Level (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 20~40 | 25~45 | 30~55 | 45~65 | 1000 | 25 |
Fly Ash | 0.75 | 35~60 | 45~65 | 45~80 | 65~95 | 1000 | 25 | |
Limestone Powder/Mineral Powder | 0.8 | 40~65 | 45~70 | 50~85 | 70~100 | 1000 | 25 | |
Cement/Raw Meal | 1 | 50~80 | 55~90 | 65~110 | 90~120 | 1000 | 25 |
Conventional Grid Pneumatic Conveying Bin Pump Parameter Table
Conveying Material | Bulk Density(t/m3) | Model | PCD18/N | PCD20/N | PCD20/N | Reference Conveying Distance | |
Specification | 5.0~6.7m3 | 7.0~10.0m3 | 10.0~15.0m3 | Level (m) | Vertical (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 12~20 | 16~32 | 25~50 | 500 | 30 |
Fly Ash | 0.75 | 18~32 | 25~48 | 35~70 | 50 | ||
Limestone Powder/Mineral Powder | 0.8 | 20~35 | 26~51 | 38~75 | 500 | 30 | |
Cement/Raw Meal | 1.0 | 24~42 | 32~65 | 48~95 | 500 | 30 | |
Silicon Powder | 1.2 | 28~50 | 40~75 | 55~115 | 500 | 30 |
Parameter Table Of Small Size Pneumatic Conveying Bunker Pump
Material | Bulk Density(t/m3) | Model | PCD08/M | PCD10/M | PCD12/M | PCD14/M | Reference Conveying Distance | |
Specification | 0.2~0.5m3 | 0.6~1.6m3 | 1.5~2.5m3 | 2.5~5.0m3 | Level (m) | Vertical (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 0.5~1.8 | 1.5~5.5 | 5.0~9.0 | 8.0~18.0 | 100 | 20 |
Fly Ash | 0.75 | 0.9~2.8 | 2.5~8.5 | 7.0~14.0 | 12.0~27.0 | 100 | 20 | |
Limestone Powder/Mineral Powder | 0.8 | 1.0~3.0 | 3.0~9.0 | 8.0~15.0 | 12.0~28.0 | 100 | 20 | |
Cement/Raw Meal | 1.0 | 1.2~3.5 | 3.5~11.5 | 10.0~18.0 | 16.0~36.0 | 100 | 20 | |
Silicon Powder | 1.2 | 1.5~4.0 | 4.5~13.5 | 12.0~20.0 | 19.0~43.0 | 100 | 20 |
In terms of positive pressure dense phase intermittent pneumatic
conveying, the company has always been committed to theoretical
research and engineering practice experience summary of pneumatic
conveying systems, focusing on breaking through the key
technologies of long-distance, high production, low energy
consumption, and low wear in the pneumatic conveying process. The
core product is the PCD type positive pressure dense phase
pneumatic conveying silo pump, while providing systematic,
standardized, and refined engineering design and technical
services. To meet the needs of different customers, we create the
best design plan based on parameters such as material properties,
conveying distance, conveying capacity, receiving warehouse
capacity, dust removal capacity, and geographical conditions. Each
equipment is manufactured through qualified inspection, and each
pneumatic conveying system has its own design features, allowing
customers to truly experience the intelligent management and
economic benefits brought by advanced technology products.
At present, our longest conveying horizontal distance is 2200m and
the height is 30m; The maximum conveying capacity of a single unit
is 300 t/h; The transportation energy consumption is less than
3.8kWh/t · km, the service life of the straight pipeline is more
than 10 years, and the service life of the elbow is more than 3
years. We develop the best engineering design and equipment
selection plan based on customer requirements and parameters such
as powder material specifications, performance, transportation
distance, transportation volume, and geographical conditions
provided by the customer, such as air volume calculation, pipeline
ratio, dust collection treatment in the receiving warehouse, and
after-sales plan. Based on extensive engineering practice
experience, most of the positive pressure dense phase intermittent
pneumatic conveying processes are mainly divided into the following
three processes:
Main features of the product
① Large conveying capacity: > 300t/h;
② Long distance: > 2000m;
③ Low power consumption: < 3.8kWh/t · km;
④ Low wear and tear: pipeline life>10 years;
⑤ Low speed: initial speed 6-10m/s;
⑥ High mixing ratio: > 30kg/kg;
⑦ Flexible process layout, dust-free, high operation rate, lower
investment compared to mechanical conveying, and lower maintenance
costs