SS Clay Brick Production Line Automatic Vacuum Cleaner For Kiln Car Cleaning

Clay Brick Production Line Automatic vacuum cleaner for kiln car cleaning

1. Why need the automatic vacuum cleaner for kiln car cleaning

In the firing process of clay brick and tile, dust will be produced from the brick plants, Because the internal combustion for brick firing is insufficient, coal and combustion aids are added into the raw material to help fire, and when firing, dust will be floated into the air. When the kiln carts leave from the kiln with fired brick, dust particles will be leave together. After fired brick unloading from kiln cart, large particles on surface of kiln cart can be cleaned by manual, but dust inside the kiln cart cannot be cleaned completely, which will damage the kiln cart in the future. The vacuum cleaner is designed by BBT for cleaning of kiln cart thoroughly, with environmental protection and cost saving

2. Structure

The automatic vacuum cleaner adopts a bridge-frame as the designing layout,

1, whole structure are divided into 5 parts:

a. The supporting frame of the whole machine,

b. The rolling brush cleaning part,

c. The lifting dust suction part,

d. The walking moving part,

e. The electrical controlling part.

2,Applicable kiln car width: can be adjustable accordingly

3,Speed of mobile trolley: 0.12m/s

4,Reasonable structure, stable operation, low failure rate, high degree of automation and easy maintenance.

5,PLC automatic controlling, dust collection particles equal or below 20mm can be collected.

3. Working process

1,After the kiln cart stopping at the cleaning location, the elevating dust suction parts expands to the required working height, at the same time, the suction parts and the rolling brush part arestarting to work. The dust on the surface of the kiln cart and inside the gap will be absorbed during working;

2,After the moving part walks to the end of the kiln car, cleaning for the first kiln cart will be finished, it will stop work, and then the lifting dust suction part will rise, which moved in parallel together with the rolling brusher to the next location for kiln cart cleaning, the vacuum part is going to extend to the required height, and circle to the next location

3,The dust is in stock in the ash hopper and discharged to the box through the electric feeder on regular

Our service

Welcome to contact with BBT

BBT supply following machinery and project :

1. Full automatic clay brick making machinery ( belt conveyor , box feeder, roller crusher , fine grinder. double shaft mixer , wet pan mill ,brick cutter, brick extruder ,spare parts ...)

2. Brick drying system( small brick drying room, single layer brick dryer chamber , tunnel dryer, fast rapid dryer chamber )

3. Brick kiln project ( hoffman kiln, tunnel kiln )

4. Automatic brick making system ( brick setting/stacking machine, red bricks unloading machine, brick packaging machine ...)

5. Kiln firing system ( coal / gas /oil combustion system ,control system )

6. Whole brick making project design and construction .

BBT focuses on the core business development by concentrating on the professionalization strategy. We devote ourselves to integrating technical solutions of production line process design, thermal design, equipment R&D, trade,mechanical and electrical equipment installation, international engineering, project consultancy, technical service for producing sintered wall materials of fired perforated brick, paving block, facing brick, hollow block, insulating block, wall board.

BBT takes the market demand as guidance, creates the value for the customer as objective and sincerely provides:

1. Process design of directing setting, two times setting and firing technology(BBT masters core technology);

2. Wall boards production process technology;

3. Prefabricated walls production process technology;

4. Key equipment in raw materials treatment process: wet pan mill, high speed fine-pulverized roller;

5. Key equipment in molding process: extruding type mixer and filter mixer;

6. Equipment R&D and manufacturing of fully automatic cutting, marshalling, brick stacking, loading and unloading;

7. Equipment R&D and manufacturing of thermal running, thermal monitor and control system;

8. All types of fuel combustion and control systems;

9. Management services of brick & tile production technology.

With the love of brick, BBT will continue to take unremitting efforts to provide our clients with high standard brick making production line through continuous innovation and strict industrial chain development and management.