LNG Heating power Anodizing Production Line Custom Voltage For aluminium profiles

This proposal is designed for aluminum profiles vertical anodizing production line.

1. Design data

A, Anodizing Material : Aluminum Alloy Profile

B, Process Description:loading,pre-treatment,anodizing,electrolysis,coloring,sealing,hot water rinsing,dripping and downloading.

C, Anodizing profile specifications:

a,Max size of the profile : 120mm×L6,000mm,average L6,000mm

b,thickness of anodizing film:10-15㎛

c,Electrolysis and coloring: Sn+Ni

d,Surface area of profile:450㎡/ton

e,electric current density 135 A/㎡

f,4 tanks of H₂SO₄ acid anodizing tank, processing time will be about 9.0 minutes

g,Length of processing tank: 8.0m, effective length is 7.5 meters

h,Amounts. of clips 7500mm ÷ 55 ㎜/个＝136 pcs

2. Energy supply and startup

A,Power supply:380V, 3Φ, 50Hz power supply

B,Use high frequency soft switch and convert the electricity very high efficiency, ≥94%.

C,Electricity modular structure: 12KA/22V for each cabinet, consist of 4 pcs of 3KA/22V single modular.

D,Direct output voltage: 5% to 100% rated continues adjustable

E,Direct output electric current: 5% to 100% rated continues adjustable

F,Control system use digital control, high efficiency and stable output accuracy: ≤±0.2%

H,Soft startup time: 1～999S random setting

G,Soft turn off time: 1～999S random setting

3. Power supply of Electrolysis

A,Power supply of Electrolysis and coloring:3sets/tank×1 tanks 3 sets

B,cooling: water

C,first time power input: 3 phases 380V 50 Hz ± 1 Hz

D,second time voltage output: ± 3～30V

4. Cooling system

A,Cooling unit:209,000 kilocalorie centrifugal machine-direct cooling

B,Cooling tower:600T/h squared tower

C,Cooling water pool:3*3*3m3 8mmA3 Fiber reinforced steel, steel support in

D,Direct Cooling pump:55kw 600m³ 18m

E,Indirect Cooling pump:22kw 250m³ 18m

F,Circulating line for cooling water:PVC pipe

5. Heating and temperature controlling system(excluding steam boiled)

A,Heating of sealing tank:316Lstainless steel pipe,valve,flange DN40

B,Heating of alkali etching and cooling:Seamless steel pipe, valve, flange DN40 tank with double pipes 20m2

C,Heating of hot water tank:304 stainless steel pipe, valve, flange DN40

D,General pipe for steam in the workshop:DN80 seamless steel pipe, valve, flange about 180m

E,Auto valve and temperature controlling system:5 sets

6. Production Capacity

Monthly Capacity: 3100tons/month

7. Water consumption

A,Input pressure: 0.3mpa

B,Design Flow:80m3/hour actual use: 40m3/hoour

8. Steam consumption

Flow: 2 tons/hour,

Pressure: 0.8Mpa.

Feature:Automatic Anodizing Production line for Aluminum Profile Surface Treatment Equipment.Save gas and Energy,save space.High quality,high productivity, smooth and durable coating.

The company's production capacity and technical level have always been in a leading position in the same industry. Our products have obtained multiple national invention patents before and after, and also successfully passed CE certification in 2012. At the same time, high-quality products have also been recognized and awarded multiple honorary titles by the company in the industry, including high-tech enterprises, leading enterprises in Foshan High tech Zone in 2020, gazelle enterprises in Foshan National High tech Zone in 2019, leading enterprises in segmented industries in Foshan City, key recommended products in the aluminum processing industry in Sanshui District, Foshan City, excellent suppliers in 2019, and top 20 Chinese aluminum equipment brands, Foshan National High tech Zone's 2020 Manufacturing Singles Champion Enterprise, Specializing in Fine, Special, and New Small and Medium sized Enterprises, Innovative Small and Medium sized Enterprises in Guangdong Province, etc. The excellent quality and service make "Anbang Equipment" exported to more than 35 countries and regions in the world, including the United States, Australia, New Zealand, Vietnam, Malaysia, Indonesia, Sri Lanka, the United Arab Emirates, Saudi Arabia, Qatar, Kuwait, Türkiye, Egypt, Algeria, Angola, Mexico, Colombia, etc.

FAQ

Foshan ABD Equipment Co., Ltd was founded in 2003. Since we started, ABD has been doing great work on design, manufacturing, and installation of aluminum surface treatment equipment, including electrostatic powder coating lines, anodizing and coloring lines as well as fluorocarbon liquid painting lines. We will create customized designs and provide the vertical and horizontal types for each customer based on their individual needs.

At ABD, we employ experts in mechanical design, electrical engineering, Research and Development, as well as providing exceptional after-sales associates. Our manufacturing divisions have many skilled production workers totally more than 200 employees in the company. Every year, ABD continually invests in the latest machines to improve the quality of our products like automatic laser cutting machines and welding robots, sandblasting technologies and an environmentally friendly liquid painting room. Therefore, with all these efforts, our production lines carry more than 20 patents and CE certifications. With almost 20 years of experience and feedback from our customers, ABD has provided more than 600 highly efficient lines all over the world.