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1. Brief introduction of grouting trolley:
1. The high-speed mixing intelligent grouting trolley integrates
automatic feeding, high-speed mixing, low-speed storage for
anti-solidification and pumping grouting. It can be used for mixing
cement, mortar and fast cement mortar, and is suitable for roads,
railways and bridges. It is an ideal equipment for on-site
construction.
2. The grouting trolley belongs to the mobile mortar mixing and
storage equipment, mainly including the cement mortar high-speed
mixing system and the cement mortar storage (low-speed mixing
anti-solidification) system. It can stir nearly 400 liters of
mortar at high speed each time, and can stir 6-10 cubic meters per
hour. The high-speed mixing tank is equipped with weighing and
measuring devices and automatic feeding, which can greatly reduce
the labor intensity of construction personnel.
3. The grouting trolley has novel structure, high production
efficiency, good mixing quality and beautiful appearance.
1. How to use the intelligent grouting trolley:
First of all, you must see clearly the options on the main screen
interface of the intelligent grouting trolley, which are
measurement detection, parameter setting and alarm record. When
setting parameters, you must clearly see the added raw materials
and their corresponding measurement. No matter what type of raw
material it is, it must be added in strict accordance with the
requirements. After clicking the name of the raw material, the
weight configured in proportion will appear, and it must be added
in order, so that there will be no local solidification and other
phenomena , will be more convenient to use. This is an
automatically added presentation, and the basic parameters are all
mechanically set, no additional settings are required.
There is also a manual method of use, that is, manual operation is
required in the previous debugging stage, and manual operation is
required in the final cleaning procedure.
3. The use process of intelligent grouting trolley:
1. Preparation before grouting: Check the power wiring of the
trolley feeding motor and grouting motor and the forward and
reverse of the motor. Positive to normal. The water source of the
water tank should be fully filled, and the hopper mortar should be
prepared adequately.
2. Check whether the oil in the oil pool of the trolley is fully
filled, and if it is insufficient, add hydraulic oil in time.
3. Before the screw pump is started, the motor bearing must be
removed with a pipe wrench. In order to better reduce the friction
resistance of the motor starting time, so as to start smoothly.
4. Open the electrical box, and correctly input the relevant
parameters required for grouting in the parameter setting column of
the screen as required to ensure that the parameters are correct.
5. The trolley must click the "Reset" button on the main page
before each use of "Material Loading" to clear the current weight
data to ensure that the equipment data is updated accurately.
6. At this point, you can start the trolley system, click the
"Start" button on the main screen to perform a series of tasks such
as automatic feeding, automatic water supply, and automatic mixing.
7. After the high-speed mixing system reaches the set weight, the
equipment will complete the stirring according to the set stirring
time. After the work reaches the stirring time, the equipment will
automatically stop stirring.
The equipment supplies materials continuously.
The system has a reasonable structure, high production efficiency,
and good mixing quality, and fully complies with the relevant
requirements of QCR-409-2017 "Technical Documents for Railway
Post-tensioned Concrete Beam Pipeline Grouting".