Prestressed Intelligent Synchronous Tensioning System

Intelligence guarantees tension data security
In order to ensure the reliability of tensioning data, this fully automatic tensioning system adopts triple protection:
A. Tension data is stored in real time through the on-site special memory.
B. The tension data is wirelessly transmitted to the beam field information management system through the communication interface, and the tension data, tension curve, and elongation curve can be displayed in real-time, and local records can be saved at the same time.
C. Remote data management system: back up the tension data through a dedicated network server, and can reproduce and display the tension data, tension curve, and elongation curve through a special program.

Description of the Synchronous Tensioning System

Intelligent tensioning refers to tensioning construction that does not rely on manual control but uses computer intelligent control technology to automatically operate instruments to bend steel strands. Bridge prestressed tensioning and grouting construction are two key links in prestressed engineering. The two support each other and are indispensable. The prestressed tensioning technology effectively guarantees the quality of the prestressed tensioning construction, while the circulation intelligent grouting technology can ensure the fullness and compactness of the prestressed grouting construction. This complete set of technologies guarantees the quality of the two key processes of the prestressed project Provide safe and reliable technical support and quality assurance for bridge structures.

Technical Parameter of the Synchronous Tensioning System

Advantages of Bridge Numerical Control Tensioning Machine
1. Master-slave machine control mode - the system is composed of a master machine and a slave machine. One master machine can control the construction of multiple slave machines to achieve any combination.
2. Built-in computer system - without an external computer, it can directly control the master and slave machines to ensure that they master and slave machines work at the same time.
3. Language guidance function - during the tensioning process, the tensioning status will be broadcast in real-time to guide the following operation and confirm the tensioning program.
4. Soft start function - frequency conversion control, stable tensioning start, no impact; two-way tensioning synchronization is reasonable.
5. Economical and practical - the cost of the slave machine is lower than that of the master machine, which is beneficial to reduce the overall cost of the system when multiple slave machines are combined.

Input the box girder number, model, tension target value, elongation check value, load holding time, etc.
Wireless data transmission function: wireless data transmission is adopted between hydraulic stations and microcomputer control stations of the system. The prestressed beam tension information can be transmitted to the control station data service in real-time through the wireless data transmission system.

Shaanxi Zhongtuo Mining Equipment Company has been a manufacturer and global supplier specializing in high-quality bridge stretching equipment, downhole drill series, steel processing machinery, rock splitting equipment, grouting equipment, and pavement processing equipment for 20 years.

Our Products include prestressed hydraulic mono jacks, multi-strands stressing jacks, synchronized interlocal lifting Jacks, diamond wire saw cutting machines post tension slab prestressed anchors, bridge stainless steel strands, mining polyester geogrid, Yb series high-pressure Ceramic cylinder mud pumps, BW-series mud pumps, handheld piston rock splitter, diesel excavator ultra rock splitter, round concrete pile breaking machines, DTH drilling rigs, well-drilling rigs, mounted drilling rigs, agricultural soil sampling backpack drilling rigs, crawler drilling rigs, hand-held concrete floor scrabbler, floor grinder, riding gasoline trowel machines, road cutter machines, dry mix shotcrete machine, pneumatic injection pump, polyurethane spraying machines, mortar spraying machine, and so on.

We have begun to focus on the development of international markets. With the continuous improvement of
high-quality products and high-quality services, our products are highly appreciated by customers in the international market. Due to the excellent performance of the products and professional after-sales service, our products have been sold to Romania, Bulgaria, Albania, Colombia, Brazil, Peru, Uruguay, Saudi Arabia, Kuwait, United Arab Emirates, Oman, Turkey, Israel, Kazakhstan, Sudan, Madagascar, etc.

The company is equipped with its own product research and development team, which can customize products according to customer drawings or samples, and the factory equipment is relatively complete. From product design to production and installation, professional quality inspectors strictly control the quality of each part.

Shaanxi Zhongtuo Mining Equipment Company takes quality, innovation, and enthusiasm as the principle, development, and win-win as the concept, and keeps working hard to press ahead.