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Color Steel Tile Double Layer Roll Forming Machine Customized Profile PlC Control System
1. Double layer roll forming machine
A double layer roll forming machine has two layers or two levels of roll forming parts which give it another name dual level roll forming machine, and because this machine makes two metal sheets, and double sheet roll forming machine is also a familiar name to people. (Similar machines are like two-in-one-roll forming machine and cassette type roll forming machine.)
It shall be pointed out that the two layers of roll forming parts on this double layer roll forming machine cannot work at the same time, which means each one of the roll forming systems (top roll forming and bottom roll forming) will stop when the other is working. The two-layer or two levels roll forming parts share the same motor and the change of running between the top and bottom roll forming part is made through a clutch equipped on this double deck roll forming machine.
2. Technical details of double layer roll forming machine
| Machine Specifications | |
| Weight | About 12000kgs |
| Size | About 11m x 1.7m x 1.5m (length x width x height) |
| Color | Main color: blue |
| Warning color: yellow | |
| Suitable Raw Material | |
| Material | Colored Steel Coils |
| Thickness | 0.3-0.7mm |
| Coil width | 1220mm |
| Yield Strength | 2350Mpa |
| Main Technical Parameters | |
| Quantity of forming rollers stations | 20-22 |
| Diameter of forming rollers shafts | 75mm |
| Roll Forming Speed | 15-20m/min |
| Forming rollers material | No.45 steel, coated with chromed treatment |
| Cutter material | CR12 mould steel, with quenched treatment |
| Controlling system | PLC and Converter |
| Electric Power requirement | Main motor power: 7.5kw |
| Hydraulic unit motor power: 3kw | |
| Electric voltage | According to customer’s requirement |
3. Main components of double layer roll forming machine
Double layer roll forming machine | ||
Name | Quantity | Units |
5T manual uncoiler (Hydraulic uncoiler) | 1 | Set |
Adjustable feeding platform | 1 | Set |
Roll forming system | 1 | Set |
Plc cut to length | 1 | Set |
Hydraulic system | 1 | Set |
Delta Electronic Control System | 1 | Set |
Supporter/Automatic Stacker | 1 | Set |
4. Production Flows
Uncoiling the sheet---Infeed guiding--Roll forming---Rectifying the straightness---Measure length---Cutting the panel--panels to the supporter (option: automatic stacker)
5. Quality assurance
The company organizes the production as per ISO9001:2008 standard. From design control, process control, inspection control to delivery, installed and service, we all operating a whole strict process control system. The running of the quality system performs quality manual, procedure files, work instruction and related technical and management standard together with standard and regulation layout by the company. Quality system realizes whole screw and whole procedure control completely.
Quality assurance procedure for important out-source parts.
a. Mainly out-sourced parts: control system, cylinder, hydraulic
components, motor, pump etc.
b. After evaluation, select qualified suppliers as business
partners.
c. Purchasing according to plan, purchase contract, quality
requirement, technical standard, and inspection standard.
6. Application
The advantage of glazed steel sheet includes beautiful, classical appearance and grace taste. It is widely used in village, hotel, exhibition, vacation village, family construction and outdoor decorating.
7. Product photo
8. FAQ
(1)Are you manufacture or factory ?
we are manufacture and we have more than 10 years'experience.
(2)what's your guaranty of machines?and how to make sure quality of
machines?
Guaranty of machines is 12 months.and after finish machines,we will
supply video of working machines,also welcome to visit our factory
and inspection of machine on site.
(3)Engineer available overseas?
our engineer can go to your place for installation of
machines,customers need responsible for round -way flight tickets
,accommodation and engineer's salary is 100usd/day.
(4)if spares broken ,how to deal with it?
we can send new spare to you by DHL courier,about 5 to 7days you
can receive them.
(5)what's your payment term?
our payment term is 30% advance payment by T/T,other 70% balance
payment before shipment.
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit
Card,PayPal,Western Union,Cash,Escrow;
Language
Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
