On-Line AOI Mahine Optical inspetion machine SMT PHT inspection

Brand Name:ZHX
Certification:CE
Model Number:ZHX-S820
Minimum Order Quantity:1set
Delivery Time:10-20days
Payment Terms:T/T
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Active Member
Location: Shenzhen China
Address: No.13, Henggangxia Street, Xinqiao Community, Xinqiao Street, Bao'an District, Shenzhen
Supplier`s last login times: within 1 hours
Product Details Company Profile
Product Details

Machine Advantage


♦ Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability.
♦ Germany imported 5.0Mp industry camera
♦ The new light source design, effectively eliminate the NG parts.
♦Offline programming and debugging
♦Import control system to ensure high-precision equipment operation
♦The equipment can communicate directly with the NG BUFFER device and other equipment through the communication protocol
♦ Central server mode that gathers information from all the test machines to facilitate the integrated management of production. multi-machines need only one operator.

Various vector image algorithms to get the best inspection capability

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

Germany imported 5.0 Mp industry camera

With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI.

Import Control System

All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.

Multi machines one operator, intelligent communication

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

CATEGORYITEMSPECIFICATION
RecognitionInspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
CameraDistal and high speed color CCD camera,Top: 5Mp, Bot: 5Mp.
LensHigh-resolution Industrial telecentric Lens
ResolutionTop: 20 um(25um/15um for option)
Bot: 20 um(25um/15um for option)
FOVTOP Max: 48.96mm×40.96mm
BOT Max: 48.96mm×40.96mm
LightingRing tower structure, high intensity RGBW flash lighting
Per-Image Time200~450ms
Inspection CapabilityMissing, misaligned, skewed, tombstone, billboard, overturned, polarity, wrong, damaged, insufficient, pasting open, stain
Inspection Item0201 chip (20um); 01005 chip (15um)
MechanismPCB Conveyor

Left to right(Optional, right to left)

PCB fixing: bottom-up, PCB warp correction.

Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.

Orbit clearance: 900±20mm

Conveyor Height900±20mm
Communication portStandard SMEMA
PCB Size50×50mm -510×460mm
Thickness0.5mm – 3.0mm
WeightAnti-static belt ≤3kg; Support:Custom Chain conveyor ≤10kg
PCB Warp Tolerance<2mm
Component ClearanceTop≤50mm,Bottom≤50mm
DriverAC servo,Camera moves in the directions of X/Y.
Orientation<10um
Moving SpeedStandard:500mm/s, Max:800mm/s

Software


Operation SystemMicrosoft Windows10
CharacteristicsBasis on the vector calculation, the integrated use of color extraction(Color Extraction)extraction(Luminance Extraction)brightness and color space distance algorithm(Color Distance),the position and shape of mount components and solder joint positioning and accurate analysis,accuate and eliminate all kinds of bad points
OperationGraphic programming,English
NetworkNG adaptable, check and correct PCBA defects at repair station
ControllerComputerIndustrial Computer, I7 CPU, Memory:32G, Harddisk:2TB
Display22 inch TFT
CommunicationAdapt to TCP/IP and Microsoft network system
Central ControlSupport central information control, can remote control multiple same type AOI machines
OtherAir Supply0.5MPA.80cm³/min
Dimension135*135*170cm
Weight~1560kg
Power SupplyAC220V, 10%, single phase 5A 50/60HZ, power consumption 1800W
Working Environment ETemperature10-40℃, humidity 30-80% RH
CATEGORYITEMSPECIFICATION

Recognition System



Inspection

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
CameraDistal high speed CCD 5M Pixel camera
LensHigh-resolution telecentric Lens
Resolution20um(15um for option)
FOV48mm×40mm (20um) ,36×30mm(15um)
Lamp-HouseRing tower structure,high intensity RGBW flash lighting
0201 Chip<7.6ms
Per-image Time220~450ms
Paste Printing DefectsMissing, overflow, insufficient, pasting open, stain
Component DefectsMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder DefectsOverflow, insufficient, short solder, stain
Wave Soldering InspectOverflow, insufficient, short, Excess Solder, solder void
Inspection Items

0201&0.4mmpitch (20um)

01005& 0.3mm pitch(15um)


Mechanism System

PCB Conveyor

Left to right(Optional, right to left)

PCB fixing: bottom-up, PCB warp correction.

Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.

Orbit clearance: 900±20mm

PCB Size50×50mm-400×330mm
PCB Thickness0.5mm – 5.0mm
PCB Warp Tolerance<2mm
Component ClearanceTOP≤30mm, BOT≤30mm
DriverAC server, camera moves in the directions of X/Y.
Orientation<10um
Moving SpeedStandard:500mm/s,Max:800mm/s

Soft System


Operation SystemMicrosoft Windows10
CharacteristicBasis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction, Luminance Extraction ,Color Distance,for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points
OperationGraphic programming, English
ComputerIndustrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 2TB
Display22 inch TFT

Network

Multi machine controlThe operator can control multi same machines in the control terminal
NetworkNG adaptable, check and correct PCBA defects at repair station
Communication portSMEMA, RS232,RJ45

Other


Air Supply0.5MPA.40cm³/min
Machine Dimensions100×96×160cm
Weight~650kg
Power SupplyAC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W
Working EnvironmentTemperature10-40℃, humidity 30-80% RH

China On-Line AOI Mahine  Optical inspetion machine SMT PHT inspection supplier

On-Line AOI Mahine Optical inspetion machine SMT PHT inspection

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