High Efficiently IGBT Induction Melting machine with 30KG Furnace MF-60KW

Mediu Frequency Induction Melting machine with 30KG (MF-60KW)

Induction melting furnace :

Induction Melting Furnaces can melt any kind of metal: ferrous, nonferrous, precious

For more information about this product
Induction melting furnaces are coreless induction melting furnaces capable of melting ferrous, non-ferrous, precious metals.
The crucible can be tilted, the drive can be electrical, hydraulic or handwheel.
The frequency converter design approach uses parallel resonant typology adopting the latest and most advanced IGBTs modules available worldwide.
Galvanic insulation between coil and power mains gives the maximum safety for the user, while digital technology makes our furnaces soundless, versatile and reliable.
Fibre optics connections give the highest immunity to electrical noise also in harsh environment.
An accurate study of the coil guarantees a very high heating efficiency while medium frequency magnetic field stirs the molten metal and leads to high homogeneity of the alloys
Temperature control can be chosen between IR optical pyrometer and thermocouple while the electronic board implements an advanced self-tuning thermoregulation algorithm with exact temperature control.
Melting plants can be provided with one or more melting stations using a power switch to drive one station or the other. Optionally we offer a master-slave configuration featuring contemporary power-sharing between two or more power stations.
Maintenance of the furnace is very easy. If the furnace is crucible-based it allows rapid changing of the crucible and the safety refractory shell. Bigger coreless furnaces use ramming-mass.
Inert gas or gas-flame are foreseen to protect the melt from oxidation.
A touch screen display is provided for a fast and user-friendly interface.
A water cooling plant is needed to cool the induction heating coils and the power supply.

Our factory can provide different solutions in terms of power and crucible capacity, please contact us and we will find the best solutions for your needs!

Adavantage of Induction melting furance :

1. High Energy Efficiency
- Direct electromagnetic heating targets the metal only, minimizing energy waste. Achieves 80-90% efficiency compared to 50-70% for gas furnaces, reducing operational costs.

2. Environmental Friendliness
- Emits minimal pollutants (e.g., CO₂, SO₂) as they use electricity, which can integrate renewable sources. Reduces carbon footprint and harmful byproducts compared to fossil fuel-based systems.

3. Precision Temperature Control
- Exact heating via electromagnetic currents ensures consistent temperatures, improving product quality and reducing waste from overheating or underheating.

4. Faster Processing Times
- Rapid heating capabilities shorten melt cycles, accelerating production and increasing throughput for manufacturing.

5. Enhanced Safety
- No open flames or combustion gases, lowering fire risks and exposure to toxic gases like carbon monoxide. Safer workplace environment.

6. Material Versatility
- Effective for melting ferrous (e.g., steel, iron) and selected non-ferrous metals (e.g., aluminum, copper), broadening applicability across industries.

7. Reduced Operational Costs
- Lower energy consumption and maintenance expenses over time. Automated systems minimize labor needs, cutting long-term costs.

8. Consistency and Reliability
- Electronic controls ensure uniform results, crucial for high-volume production. Fewer downtime issues due to robust design.

9. Quick Startup/Shutdown
- Rapid heat-up and cool-down cycles save time between batches, optimizing production schedules.

10. Noise Reduction
- Operate quieter than combustion-based furnaces, improving workplace comfort and compliance with noise regulations.

11. Scalability
- Customizable designs accommodate varying production needs, from small workshops to large industrial facilities.

12. Improved Metallurgical Quality
- Controlled heating reduces impurities and oxidation, yielding cleaner melts and higher-quality end products.

13. Resource Conservation
- Minimizes flux and alloying agent use, decreasing material waste and environmental impact.

14. Automation and User-Friendliness
- Modern models feature intuitive interfaces and automated processes, simplifying operation and reducing reliance on skilled labor.

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MF-60KW INDUCTION MELTING MACHINE TECHNICAL :

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​OUR FACTORY PHOTO:

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OURUIDA CO., LIMITED (FOSHAN SINFOR ELECTRO-MECHANICAL EQUIPMENT FACTORY) was established in Foshan 2000, which located in Foshan City, Guangdong Province, we are manufacturer specialized in researching and development, manufacturing and Marketing induction heating Machine，Induction Hardening Machine Tool, Induction Hot Forging Machine, Melting Furnaces, Induction Annealing Machine, Induction Soldering/Welding/Brazing Machine, Temperature System and Cooling System!

More than 25 years experience in Induction Heating Machine, Melting Furnace, Air Cooled Chiller, Induction Hardening Machine Tools, PLC/CNC Machine Tools with good quality, strict quality control, fast shipping, fast and good after-sale service.

We have strong R&D team, which has invited more than 20 experts who authoritative senior engineers, and all kinds of professional talents expert in mechanical, electrical, controlling and automation. Due to more than 20 years efforts, we have full frequency series( Medium Frequency, Super Audio, High Frequency, Ultrahigh Frequency), full power series( IGBT Model 5KW-1200KW), full voltage series(110V-480V), some machines or equipment with special performance, such as double-frequency machine and air-cooling high frequency machines, also can according customer request to custom-made. The crucial direction to keep a company alive and competitive is to bear high quality as fundamental in mind, so we internationally invited senior management personal, introduced Taiwan management models and established a complete production management system according to the standards of ISO9000, SGS, TUV, and CE certificated.

The key components are purchased from famous brands all over the world, such as Siemens, Schneider, Infinenon, Mitsubishi, FUJI, LXYS, and so on. In order to ensure the stability of product quality, we have already had all sorts of professional performance testing equipment custom-made, this equipment include water pressure flow test meter, high voltage test meter, final function test meter, oscillograph and seismic tester and so on. Our products has IQC, IPQC, FQC and OQC testing processing, and file all these data, which can provide as a help for analyses of unsatisfactory reasons, and for the improvement of measure. We do our utmost to guarantee the stable to customers. Our carefulness is our clients' relief.

We cooperated many well-known companies and domestic enterprises, such as CHAI TAI FOOK, Matsushita, Foxconn, Media, Gree and ZHIGAO air conditioning, BYD Auto and so on. Especially for non-standard and automation products have a strong design and processing capacity, the company has more than 100 sets of processing equipment to meet the needs of induction equipment to achieve the independent production of mechanical and electrical integration, the annual production capacity of more than 4, 000 units.

Our products are very popular with the abroad, the Southeast Asia, Norway, North Korea, Spain, Germany, Russia, Mexico, USA, Canada, Thailand, Australia, Malaysia and other regions are fixed agents. The crucial direction to keep a cooperation advancing bear service spirit on first priority in mind, we supply the comprehensive before-sales service and timely after-sales service by means of customs service hot line with 24hours, what's more, we establish agencies for long-term cooperation all over the country and overseas to satisfied demands of clients for various region more conveniently. In order to expand larger markets, our sales service team must be strict with professional knowledge, delicate spirit and sincere attitude so as to satisfy our clients' demands, our patience is clients' delightfulness.

Our topic: Energy-conserving and environment-protective!

Features: Professional technical