Customized Fully Automatic Turntable Type Six Station IGBT Induction Welding Equipment System

Customized Fully Automatic Turntable type six-station IGBT Induction Welding Equipment:

Induction Welding /Brazing /soldering machine :

Meets tight production tolerances with precise localized heat to small areas creating pinpoint accuracy

Increases production rates with faster heating cycles

Reduces defect rates with repeatable, reliable heat
Eliminates variability from operator-to-operator, shift-to-shift

Maintains metallurgical characteristics of the individual metals

The basic principles of induction heating have been used in manufacturing since the 1920s. Induction brazing is just one process that uses the science of induction heating to fuse metals. Before you get started with induction brazing, it's important to understand how the process works. Let's look at some answers to common questions about induction brazing.

Induction brazing is a process that involves the fusing of two or more materials using a filler metal with a lower melting point than the base materials. During the induction heating process, the materials, which are usually ferrous, are heated quickly from the surrounding electromagnetic field that the alternating current creates from the induction coil.
There are a number of materials that can be used in the processes and applications of induction brazing. Metallic materials are among the most common due to their even heating properties. Keep in mind that when materials made of ceramic are involved, heating is more likely to occur as a result of conduction from the surrounding metallic components.

Silver is also frequently used as a filler metal during the induction brazing process. This is because it has a low melting point. For instance, silver-copper eutectic brazes have melting temperatures between 1100 and 1650 degrees Fahrenheit (593-899 °C). Aluminum brazing filler metals are less common and have a melting temperature of 1050 degrees to 1140 degrees Fahrenheit (566-616 °C). Copper braze alloys are the least expensive and have a melting point between 1300 and 2150 degrees Fahrenheit (704-1177 °C).
The efficiency of an induction heating system for a specific application depends on four factors: the characteristics of the part itself, the design of the inductor, the capacity of the power supply, and the amount of temperature change required for the application. That being said, there are a number of benefits that come with using induction brazing in industrial applications. The primary benefits include improved joint quality, selective heating abilities, and quicker heating cycles. Induction brazing is also known for producing more consistent results and being more suitable for the production of larger volumes.

Key Features
1. Full Automatic Induction welding technical :
- High-Frequency Precision: Utilizes IGBT-based inverters for stable, adjustable frequencies (50-400 kHz), enabling precise control over weld depth and heat input.
- Energy Efficiency: Up to 30% lower energy consumption compared to traditional resistance welding, thanks to advanced power management and regenerative braking systems.

2. Modular Design & Flexibility
- Customizable Workstations: Configurable for multi-axis welding, rotary welding, or inline assembly lines.
- Material Versatility: Supports welding of conductive metals (aluminum, copper, stainless steel, titanium) with thicknesses from 0.1mm to 10mm.

3. Intelligent Control System
Powered Monitoring: Real-time feedback via IoT-enabled sensors ensures consistent weld quality and detects defects automatically.
- User-Friendly Interface: Intuitive PLC-driven HMI screen with programmable parameters (weld speed, pressure, cooling cycles).

4. Industrial Grade Reliability
- Robust Construction: Powder-coated steel frame with IP65-rated enclosures for harsh environments.
- Reduced Downtime: Built-in self-diagnostic tools and redundant cooling systems (air/oil-water) extend MTBF (Mean Time Between Failures) by 50%.

HF-40KW Induction welding/brazing /soldering machine

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OURUIDA CO., LIMITED (FOSHAN SINFOR ELECTRO-MECHANICAL EQUIPMENT FACTORY) was established in Foshan 2000, which located in Foshan City, Guangdong Province, we are manufacturer specialized in researching and development, manufacturing and Marketing induction heating Machine，Induction Hardening Machine Tool, Induction Hot Forging Machine, Melting Furnaces, Induction Annealing Machine, Induction Soldering/Welding/Brazing Machine, Temperature System and Cooling System!

More than 25 years experience in Induction Heating Machine, Melting Furnace, Air Cooled Chiller, Induction Hardening Machine Tools, PLC/CNC Machine Tools with good quality, strict quality control, fast shipping, fast and good after-sale service.

We have strong R&D team, which has invited more than 20 experts who authoritative senior engineers, and all kinds of professional talents expert in mechanical, electrical, controlling and automation. Due to more than 20 years efforts, we have full frequency series( Medium Frequency, Super Audio, High Frequency, Ultrahigh Frequency), full power series( IGBT Model 5KW-1200KW), full voltage series(110V-480V), some machines or equipment with special performance, such as double-frequency machine and air-cooling high frequency machines, also can according customer request to custom-made. The crucial direction to keep a company alive and competitive is to bear high quality as fundamental in mind, so we internationally invited senior management personal, introduced Taiwan management models and established a complete production management system according to the standards of ISO9000, SGS, TUV, and CE certificated.

The key components are purchased from famous brands all over the world, such as Siemens, Schneider, Infinenon, Mitsubishi, FUJI, LXYS, and so on. In order to ensure the stability of product quality, we have already had all sorts of professional performance testing equipment custom-made, this equipment include water pressure flow test meter, high voltage test meter, final function test meter, oscillograph and seismic tester and so on. Our products has IQC, IPQC, FQC and OQC testing processing, and file all these data, which can provide as a help for analyses of unsatisfactory reasons, and for the improvement of measure. We do our utmost to guarantee the stable to customers. Our carefulness is our clients' relief.

We cooperated many well-known companies and domestic enterprises, such as CHAI TAI FOOK, Matsushita, Foxconn, Media, Gree and ZHIGAO air conditioning, BYD Auto and so on. Especially for non-standard and automation products have a strong design and processing capacity, the company has more than 100 sets of processing equipment to meet the needs of induction equipment to achieve the independent production of mechanical and electrical integration, the annual production capacity of more than 4, 000 units.

Our products are very popular with the abroad, the Southeast Asia, Norway, North Korea, Spain, Germany, Russia, Mexico, USA, Canada, Thailand, Australia, Malaysia and other regions are fixed agents. The crucial direction to keep a cooperation advancing bear service spirit on first priority in mind, we supply the comprehensive before-sales service and timely after-sales service by means of customs service hot line with 24hours, what's more, we establish agencies for long-term cooperation all over the country and overseas to satisfied demands of clients for various region more conveniently. In order to expand larger markets, our sales service team must be strict with professional knowledge, delicate spirit and sincere attitude so as to satisfy our clients' demands, our patience is clients' delightfulness.

Our topic: Energy-conserving and environment-protective!

Features: Professional technical