Induction Forming Techniques Forging System For Metal Industrial Parts

Manufacturer best price of Induction Forming techniques-Forging system for Metal industrial parts

About the Induction forming machine :

With forming techniques, induction heating is used in many ways for metal forming. Today, it is mainly used for hot forming and semi-hot forming in forging shops as well as pressing and rolling mills. This is because induction heating allows the feedstock to be heated quickly and directly, which has process engineering, economic and environmental benefits.
Forming technology Forging
With forging, induction heating can save costs for many reasons. Inductive forge heaters can be easily automated and integrated into series production. They require little space compared to gas-fired furnaces and guarantee cost-effective energy consumption.
In addition, induction heating processes produce significantly less scale on the surface of the components (less than 0.5 %). On the one hand, this is an economic benefit, as less scale is introduced into the forming dies, giving them a longer service life. On the other hand, this creates a resource benefit, as no material is heated unnecessarily. Also due to the uniform ingot temperature and a uniform microstructure, there is better forming and less scrap.
Since induction systems can simply be switched off during phases of production interruptions, there is no unnecessary heating and thus no overheating. The inductive forging block heating systems do not require any warm-up times. And since there are no combustion residues, the environment is also polluted much less.
Forming technology Pressing
The specification-compliant temperature distribution through precisely fitting inductors is particularly important for the pressing of pipes and hollow profiles. This is because these enable balanced heating in the edge zones, so that no uneven edge thicknesses form. The bolt temperature, which drops towards the rear and compensates for the forming heat, can also only be achieved by inductive heating.

1. Main characteristics

1. The New IGBT with SCR combine Inverting technologies of fourth generation been used; special for hot forging and melting, Higher reliability and lower maintenance cost. Small size, light weight.

Compare with IGBT machine, more stable performance, compare with the SCR machine, can save about 10-15% eletricity.

2.Induction heating for diathermy (hot forging) has the characteristics of high efficiency, fast good controllability, automation, safe
operation, easy to realize the factoryproduction line operation and so on.Because the application of diathermy generally
requires the equipment to operate continuouslyunder the condition of high power output, thecomprehensive efficiency, reliability, service lifeand maintenance cost of the equipment are very important.
3.induction heating generator is a highly efficient and energy-saving product, and the efficiency of the diathermy product is higher than 96%. Power factor is not less than 0.9, which is especially beneficial to reduce the distribution transformer capacity.With a design life of more than 15 years, high comprehensive reliability and low maintenance cost, it is an ideal induction heating generator for diathermy.
4.As people in the pursuit of high quality products as well as increasing costs of social and human, and often requires modern diathermy equipment automation operation and reduce the human input. These require that the induction heating generator has the function of automatic temperature control and the interface controlled by PLC or upper computer, and solves the problem of measuring and controlling the temperature of metronome feeding and feeding materials as well as the control of the initial state, pause state and end state of operation.

MF-200KW Induction Forming equipment technical date:

​

​

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

OURUIDA CO., LIMITED (FOSHAN SINFOR ELECTRO-MECHANICAL EQUIPMENT FACTORY) was established in Foshan 2000, which located in Foshan City, Guangdong Province, we are manufacturer specialized in researching and development, manufacturing and Marketing induction heating Machine，Induction Hardening Machine Tool, Induction Hot Forging Machine, Melting Furnaces, Induction Annealing Machine, Induction Soldering/Welding/Brazing Machine, Temperature System and Cooling System!

More than 25 years experience in Induction Heating Machine, Melting Furnace, Air Cooled Chiller, Induction Hardening Machine Tools, PLC/CNC Machine Tools with good quality, strict quality control, fast shipping, fast and good after-sale service.

We have strong R&D team, which has invited more than 20 experts who authoritative senior engineers, and all kinds of professional talents expert in mechanical, electrical, controlling and automation. Due to more than 20 years efforts, we have full frequency series( Medium Frequency, Super Audio, High Frequency, Ultrahigh Frequency), full power series( IGBT Model 5KW-1200KW), full voltage series(110V-480V), some machines or equipment with special performance, such as double-frequency machine and air-cooling high frequency machines, also can according customer request to custom-made. The crucial direction to keep a company alive and competitive is to bear high quality as fundamental in mind, so we internationally invited senior management personal, introduced Taiwan management models and established a complete production management system according to the standards of ISO9000, SGS, TUV, and CE certificated.

The key components are purchased from famous brands all over the world, such as Siemens, Schneider, Infinenon, Mitsubishi, FUJI, LXYS, and so on. In order to ensure the stability of product quality, we have already had all sorts of professional performance testing equipment custom-made, this equipment include water pressure flow test meter, high voltage test meter, final function test meter, oscillograph and seismic tester and so on. Our products has IQC, IPQC, FQC and OQC testing processing, and file all these data, which can provide as a help for analyses of unsatisfactory reasons, and for the improvement of measure. We do our utmost to guarantee the stable to customers. Our carefulness is our clients' relief.

We cooperated many well-known companies and domestic enterprises, such as CHAI TAI FOOK, Matsushita, Foxconn, Media, Gree and ZHIGAO air conditioning, BYD Auto and so on. Especially for non-standard and automation products have a strong design and processing capacity, the company has more than 100 sets of processing equipment to meet the needs of induction equipment to achieve the independent production of mechanical and electrical integration, the annual production capacity of more than 4, 000 units.

Our products are very popular with the abroad, the Southeast Asia, Norway, North Korea, Spain, Germany, Russia, Mexico, USA, Canada, Thailand, Australia, Malaysia and other regions are fixed agents. The crucial direction to keep a cooperation advancing bear service spirit on first priority in mind, we supply the comprehensive before-sales service and timely after-sales service by means of customs service hot line with 24hours, what's more, we establish agencies for long-term cooperation all over the country and overseas to satisfied demands of clients for various region more conveniently. In order to expand larger markets, our sales service team must be strict with professional knowledge, delicate spirit and sincere attitude so as to satisfy our clients' demands, our patience is clients' delightfulness.

Our topic: Energy-conserving and environment-protective!

Features: Professional technical