High Frquency Induction Heating Machine Of Metal Processing Parts 340V-480V 40KW

Manufacturer Supply High Frquency Induction heating machine of metal Processing machinery parts(HF-40KW)

About Induction heating machine :

Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.

The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.

More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.

How induction heating works?

When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday’s Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.

In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.

Application:

I. Heat treatment industry:

1. Hydraulic components such as: piston pump plunger, rotor pump rotor, various valves on the reversing shaft, gear pump gears and other high-frequency quenching.

2. High-frequency quenching heat treatment of various power tools gear shaft.

3. Heat treatment of various woodworking tools, such as axes, planer knives and so on.

4. High-frequency quenching and heat treatment of all kinds of automobile and motorcycle parts, such as: crankshaft, connecting rod, piston pin, camshaft, valve, various gears in the gearbox, various extractor forks, various spline shafts, transmission half-shafts, various small shafts crank pins, various rocker arms, rocker arm shafts, and other high-frequency quenching and heat treatment. High frequency welding machine

5. Hardware tools high-frequency quenching heat treatment, such as vise, hammer, pliers, wrenches.

Second, brazing industry:

1. Welding of drill bits for prospecting, such as the welding of a sub-drill bit, ram's horn drill bit.

2. Brass, copper, stainless steel pot bottom and other metal materials composite welding.

3. Carbide* welding. Such as lathe, milling cutter twist drill hot rolled, pliers, hammers, wrenches, wire cutters;

4. Diamond cutter head welding, such as diamond saw blade welding, grinding tools, saw teeth welding.

Third, forging and pressing industry:

1. Hardware tools heat transmission, such as pliers, wrenches, etc. heating and heat transmission molding.

2. Prospecting brazing rod taper handle extrusion.

3. Steel pipe heating and forming such as pipe bending.

4. Steel plate heating, bending molding.

5. Standard parts, fasteners, heat transfer molding.

Fourth, plastic welding industry:
Larger workpiece or irregular workpiece fusion, such as nylon, PP, PE, PA, plastic toilet, car interiors, double-wall insulation cups, hornets, injection molded parts, automotive rock, cans, lamps, batteries

dvantage:
1 More than 22 years experience, stable and goods performance
2 CE certificated
3 Copperated with CHOW TAI FOOKS, Matsushita, Foxconn, Media, Gree and ZHIGAO Air conditioner.
4 Suitable for a large range, heating, quenching, forging, melting, solding and so on.
5 Two transformer ratios, can match better different length induction coil
6 Siemens IGBT
7 IXYS Bridge
8 DELIXI Switch

Main characteristics:
1 Siemens IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
2 100% Duty cycle, continuous working is allowed at maximum power output.
3 Display of heating power and heating current and oscillating frequency,heating time;
4 Simple to install, Installation can be done by unprofessional person very easily;
5 Light weight
6 Advantages of the model with timer

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.