Product Details
Induction forging equippment Description:
Forging, hot stamping and extrusion consist of forming a part that has been previously heated to a temperature at which its resistance to deformation is weak. The approximate hot forming temperatures of the most commonly used industrial materials are:
- Steel from 1100 to 1250 ºC
- Brass 750 ºC
- Aluminium 550ºC
After heating up the material, the forming operation is done on different types of machines: mechanical impact presses, bending machines, hydraulic extrusion presses, etc.
The starting material used in forging is presented in the form of rounded studs, squares (billet) or bar materials.
Conventional furnaces (gas, fuel) are used to heat the parts but also induction can be used.
Induction heating advantages:
- Material and energy saving plus flexibility
- Greater quality
- Process control
- Much shorter heating times
- Less oxidise and the production of scale is very low
- Easy and accurate adjustment of the temperature to be applied
- No time needed for the furnace pre and maintenance heating (for example after or during the weekend when it takes more time)
- Automation and reduction of the labour required
- Heat can be directed to one specific point, which is highly important for parts with only one forming area
- Greater thermal efficiency
- Better working conditions as the only heat present in the air is that of the parts themselves
The process of forging and forming is a common process in the manufacture of many industrial sectors such as automotive, railway, aerospace, oil and gas, chains and forging
Medium frequency induction forging furnaces are used for continuous heating of steel, stainless steel, copper, aluminium and other regular round bar materials, square materials or other shapes of rough materials, etc.; they can be used for overall heating of materials or for partial heating of materials, such as end heating, middle part heating, etc
Medium Frequency induction forging machine techincal date:
MODEL | MF-80KW |
Work power | 3×380V/415V,440V,480V |
Output power | 80KW |
Input current | 120A |
Machine Frequency | 1-20KHZ |
Working Duty | 24hours without stop |
Fluctuating frequency | 1-20KHZ |
The flow rate of cooling water | 0.08-0.16 Mpa 28L/Min |
Water temperature protection point | 50ºC |
Working Material | Steel, Copper, Brass, Alum,Bronze and so on |
Services
The objective of ORD Care Services is to make easier your life when you finally start with the production responsibility using ORD products. We can help with the operation and maintenance tasks finding out how to maximize production/process quality and economical results.
ORD Customer Services organization is fully committed with the above objective keeping close to their customers during the whole life-span system, being proactively suggested for improvements on the application. Information data systems and well defined and stored documentation on your installation allow ORD Customer Services to trace, analyse and give solutions for your continuous production improvement.
ORD company provides you an international technical assistance network and the following services:
Start-up Service
This service is always included with the supply of an installation to leave the system up and running as part of a project.
On-site production assistance
In order to guarantee a ramp up production and to learn through hands-on training, ORD technical experts can assist you during the initial production time period with the new installation.
Inductor Shop
We repair and manufacture all kind of coils/inductors for the industry for which our equipment is intended (automobile, casting, pipe-welding, etc.). Each inductor in each customer is followed up to control its performance and durability in order to improve next units.
Preventive Maintenance
In today’s production systems it is increasingly important to reduce halts in production as far as possible, as well as requiring a good maintenance policy. ORD offers Preventive Maintenance Contracts to deal with all our supplies, adapting these to suit our customers’ requirements.
Contact to :techincal@ordheater.com for more information.
Company Profile
OURUIDA CO., LIMITED (FOSHAN SINFOR ELECTRO-MECHANICAL EQUIPMENT
FACTORY) was established in Foshan 2000, which located in Foshan
City, Guangdong Province, we are manufacturer specialized in
researching and development, manufacturing and Marketing induction
heating Machine,Induction Hardening Machine Tool, Induction Hot
Forging Machine, Melting Furnaces, Induction Annealing Machine,
Induction Soldering/Welding/Brazing Machine, Temperature System and
Cooling System!
More than 22 years experience in Induction Heating Machine, Melting
Furnace, Air Cooled Chiller, Induction Hardening Machine Tools,
PLC/CNC Machine Tools with good quality, strict quality control,
fast shipping, fast and good after-sale service.
We have strong R&D team, which has invited more than 20 experts
who authoritative senior engineers, and all kinds of professional
talents expert in mechanical, electrical, controlling and
automation. Due to more than 20 years efforts, we have full
frequency series( Medium Frequency, Super Audio, High Frequency,
Ultrahigh Frequency), full power series( IGBT Model 5KW-1200KW),
full voltage series(110V-480V), some machines or equipment with
special performance, such as double-frequency machine and
air-cooling high frequency machines, also can according customer
request to custom-made. The crucial direction to keep a company
alive and competitive is to bear high quality as fundamental in
mind, so we internationally invited senior management personal,
introduced Taiwan management models and established a complete
production management system according to the standards of ISO9000,
SGS, TUV, and CE certificated.
The key components are purchased from famous brands all over the
world, such as Siemens, Schneider, Infinenon, Mitsubishi, FUJI,
LXYS, and so on. In order to ensure the stability of product
quality, we have already had all sorts of professional performance
testing equipment custom-made, this equipment include water
pressure flow test meter, high voltage test meter, final function
test meter, oscillograph and seismic tester and so on. Our products
has IQC, IPQC, FQC and OQC testing processing, and file all these
data, which can provide as a help for analyses of unsatisfactory
reasons, and for the improvement of measure. We do our utmost to
guarantee the stable to customers. Our carefulness is our clients'
relief.
We cooperated many well-known companies and domestic enterprises,
such as CHAI TAI FOOK, Matsushita, Foxconn, Media, Gree and ZHIGAO
air conditioning, BYD Auto and so on. Especially for non-standard
and automation products have a strong design and processing
capacity, the company has more than 100 sets of processing
equipment to meet the needs of induction equipment to achieve the
independent production of mechanical and electrical integration,
the annual production capacity of more than 4, 000 units.
Our products are very popular with the abroad, the Southeast Asia,
Norway, North Korea, Spain, Germany, Russia, Mexico, USA, Canada,
Thailand, Australia, Malaysia and other regions are fixed agents.
The crucial direction to keep a cooperation advancing bear service
spirit on first priority in mind, we supply the comprehensive
before-sales service and timely after-sales service by means of
customs service hot line with 24hours, what's more, we establish
agencies for long-term cooperation all over the country and
overseas to satisfied demands of clients for various region more
conveniently. In order to expand larger markets, our sales service
team must be strict with professional knowledge, delicate spirit
and sincere attitude so as to satisfy our clients' demands, our
patience is clients' delightfulness.
Our topic: Energy-conserving and environment-protective!
Features: Professional technical