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Latest Energy-Saving Rubber Vulcanizing Press, EP, NN, CC Type Rubber Conveying To Manufacturing Machinery
Product Introduction:
The flat vulcanizer is a kind of equipment used more frequently in
the rubber industry. It is mainly used to press and mold rubber raw
materials. The vulcanizer is used to vulcanize the raw materials
under high temperature and high pressure. Usually, the
vulcanization time needs to be determined according to the size and
thickness of the product. So how does the flat vulcanizer control
the temperature? In fact, the selection of the flat vulcanizer mold
temperature controller is relatively simple. You only need to know
these three parameters.
1. The size and quantity of the flat plate. The most important
parameters required by the flat vulcanizer mold temperature
controller are the size of the vulcanized plate, that is, the
length, width, height and thickness, and whether the vulcanized
plate is multi-layer or single-layer.
2. The temperature and rate required for vulcanization. The selection of the flat vulcanizer mold temperature controller also needs to know what temperature the vulcanizer needs when it is working, and what the heating rate is. This heating rate must be known, because some products have requirements for the heating rate during production, and too fast or too slow rates will affect the products.
3. The inlet and outlet diameters of the vulcanized plate. When choosing a flat vulcanizer mold temperature controller, the size of the inlet and outlet on the vulcanizing plate is also very important. Confirming the number and size of the inlet and outlet is to be able to confirm the size and flow of the circulating pump when selecting the mold temperature controller.
1000 ton vulcanizing machine Long vulcanizing machine Jingangwan
Technology patent protection product, whether to support processing
customization: yes; nominal clamping force: 10000kN; effective
space in the tank: 10000; width: 600; cutting knife width: 600mm;
stroke: 300mm; style: frame plate; effective length: 7800mm;
operation mode: hydraulic; diameter: 320mm;
Technical Parameters
Type | XLB-Q1200× 2700× 1 | XLB-Q1300× 4000× 1 | XLB-Q1400× 8000× 1 | XLB-Q1600× 8000× 1 | XLB-Q1400× 10000× 1 |
Nominal molding power (MN) | 10.00 | 16.00 | 34.00 | 45.00 | 52.00 |
Working layer number | 1 | 1 | 1 | 1 | 1 |
Hot Plate Specs(mm) | 1200× 2700 | 1300× 4000 | 1400× 8000 | 1600× 8000 | 1400× 10000 |
Piston stroke (mm) | 300 | 300 | 400 | 500 | 500 |
Main motor power(KW) | 5.5+5.5+7.5 | 5.5+5.5+7.5 | 37.5 | 49 | 52.5 |
Plate clearance (mm) | 250 | 300 | 200 | 250 | 250 |
Calefaction manner | steam | steam | steam | steam | steam |
Configuration | Frame | Frame | Frame | Frame | Frame |
Overall Size (LxWxH)(mm) | 2700x1860x2600 | 3000x2100x3360 | 8000x2400x3800 | 2500x3100x8000 | 3520x2900x3550 |
Weight(Kg) | 26000 | 48000 | 121000 | 131000 | 150000 |
Flat mold temperature controller: the key to improving rubber
vulcanization efficiency
1. In the process of rubber vulcanization, the role of the flat
mold temperature controller is increasingly valued. It can reach
high temperatures under normal pressure, avoid safety problems
caused by high-pressure operation, and reduce heat loss caused by
high pressure. This can not only effectively improve the surface
quality of the finished product, but also realize production
automation, reduce mold preheating time, and thus improve
production efficiency.
2. The design of the flat mold temperature controller takes into account thermal efficiency and uniformity. It uses stainless steel high-temperature hoses and uses high-purity crystalline magnesium oxide powder as insulating materials. The thermal oil system uses stainless steel F321, and the heating wire uses Cr20Ni80. These materials are selected to ensure the long-term stable operation and reliability of the equipment.
3. When selecting the hose of the flat mold temperature controller, it is recommended to use a hose that is heat-resistant to 350℃. These hoses have good temperature and pressure resistance, and can also absorb vibration energy, which plays a role in vibration reduction and noise reduction.
4. The maintenance and maintenance of the flat mold temperature controller is relatively simple, including regular replacement of heat transfer media, cleaning of pipelines, inspection of heating pipes and oil pumps, etc. These measures help ensure the long-term stable operation of equipment, reduce failure rates, and thus improve production efficiency and product quality.