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The Double Roller Tire Block Crusher With Water Circulation Cooling Is Used To Process Tire Blocks Into Rubber Particles.
A double roller tire block crusher is a specialized machine used in the tire recycling industry to break down large tire blocks or chunks into smaller, more manageable pieces. This machine is essential for processing waste tires into raw materials for further recycling, such as crumb rubber, which can be used in various applications like asphalt modification, sports surfaces, and rubber products.
Below is a detailed overview of the double roller tire block crusher, including its features, working principle, and a parameter table for reference.
Double Roller Design:
Equipped with two counter-rotating rollers with cutting blades or teeth to crush and shred tire blocks effectively.
The rollers are made of high-strength alloy steel for durability and wear resistance.
High Crushing Efficiency:
Capable of processing large tire blocks (up to 200–300 mm in size) into smaller pieces (10–50 mm) in a single pass.
Adjustable Gap Between Rollers:
Allows operators to control the output size of the crushed material by adjusting the distance between the rollers.
Robust Construction:
Built with heavy-duty materials to withstand the high stress and impact of crushing tough tire blocks.
Safety Features:
Includes emergency stop buttons, overload protection, and safety guards to ensure operator safety.
Low Maintenance:
Designed for easy maintenance, with replaceable blades and accessible components.
Automated Operation:
Some models feature PLC control systems for automated operation and monitoring.
Energy Efficiency:
Optimized design to reduce power consumption while maintaining high productivity.
Feeding:
Tire blocks are fed into the crusher via a conveyor or manually, depending on the machine design.
Crushing:
The tire blocks are gripped by the counter-rotating rollers, which crush and shred them into smaller pieces.
Output:
The crushed material is discharged through the bottom of the machine for further processing or collection.
Parameter | Specification |
---|---|
Machine Type | Double roller tire block crusher |
Application | Crushing tire blocks into smaller pieces for recycling |
Input Size | Up to 200–300 mm (tire blocks) |
Output Size | 10–50 mm (adjustable based on roller gap) |
Roller Diameter | 300–600 mm (depending on model) |
Roller Width | 500–1,200 mm (depending on model) |
Roller Material | High-strength alloy steel with replaceable blades or teeth |
Power Requirement | 30–75 kW (depending on model and capacity) |
Power Supply | 380V, 50Hz (3-phase) or as per local standards |
Production Capacity | 2–10 tons per hour (depending on model and input size) |
Machine Dimensions | Varies by model; typical range: 3m (L) x 2m (W) x 2m (H) |
Machine Weight | 5,000–10,000 kg (depending on size and construction) |
Control System | Manual or PLC-controlled (optional) |
Safety Features | Emergency stop, overload protection, safety guards |
Maintenance Requirements | Regular blade replacement, lubrication, and inspection |
Certifications | CE, ISO, or other industry standards (depending on manufacturer) |
Tire Recycling Plants: For processing waste tires into crumb rubber or rubber powder.
Rubber Product Manufacturing: To produce raw materials for rubber mats, flooring, and other products.
Construction Industry: For producing rubber-modified asphalt or construction materials.
High crushing efficiency and productivity.
Adjustable output size for versatile applications.
Durable construction for long-term use.
Low maintenance and operational costs.
Production Capacity: Ensure the machine meets your required output volume.
Input and Output Sizes: Confirm the machine can handle your specific tire block sizes and produce the desired output.
Power Consumption: Evaluate energy efficiency to reduce operational costs.
Maintenance and Spare Parts: Choose a machine with easy maintenance and readily available spare parts.
Supplier Reputation: Work with a reputable manufacturer or supplier for reliable equipment and after-sales support.
A double roller tire block crusher is a critical piece of equipment in tire recycling operations. By selecting the right machine, you can improve efficiency, reduce waste, and contribute to sustainable recycling practices.