CE - Certified European Standard Rubber Plate Vulcanizing Press
with 400×400mm Platform and PLC - based Automatic Control
This rubber plate vulcanizing press is a high - quality industrial
equipment designed in accordance with European standards and has
obtained CE certification. It is specifically engineered for the
vulcanization process of rubber plates, ensuring efficient
production and high - quality end - products.
The CE certification attests to the fact that this vulcanizing
press complies with all relevant European Union health, safety, and
environmental protection regulations. It means that the machine has
passed strict tests regarding safety, electromagnetic
compatibility, and other essential aspects, providing users with
reliable quality assurance and enabling it to be freely traded
within the EU market.
With a platform size of 400×400mm, this vulcanizing press offers an
ideal working area for manufacturing medium - sized rubber
products. The precise dimensions of the platform allow for the
placement of appropriately sized molds, ensuring uniform pressure
distribution during the vulcanization process, which is crucial for
producing high - quality rubber plates with consistent thickness
and properties.
- Precision Control: The use of Programmable Logic Controller (PLC) technology enables
precise control over various parameters during the vulcanization
process. Key parameters such as temperature, pressure, and
vulcanization time can be accurately set and monitored. This high -
level precision ensures that each batch of rubber products meets
the strictest quality standards, minimizing product variability.
- User - friendly Operation: The PLC system comes with an intuitive Human - Machine Interface
(HMI), usually a touch - screen panel. Operators can easily input
process parameters, select different operating modes (such as
automatic or manual), and monitor the real - time status of the
vulcanization process. In automatic mode, the press can perform a
series of operations automatically, including mold closing, air -
exhausting, vulcanization timing, pressure compensation, alarm
after the completion of vulcanization, and mold opening. This
significantly simplifies the operation process, reduces the labor
intensity of workers, and improves production efficiency.
- Flexibility and Adaptability: The PLC control system allows for easy adjustment of process
parameters according to different types of rubber materials and
product requirements. This flexibility makes the vulcanizing press
suitable for a wide range of rubber - related production tasks,
from small - batch custom - made products to large - scale mass
production.
The body of the vulcanizing press is typically constructed from
high - strength steel, such as Q345 steel. The robust design
ensures excellent stability and load - bearing capacity during
operation. The steel structure is often subjected to heat treatment
processes like annealing to relieve internal stress, preventing
deformation and ensuring the long - term accuracy of the machine.
The heating system is designed to provide uniform and stable heat
to the rubber plate during vulcanization. It can be powered by
electricity, steam, or oil. Electric heating systems are commonly
used due to their high precision in temperature control. High -
quality heating elements are evenly distributed within the press to
ensure that the temperature across the 400×400mm platform is
consistent, which is essential for achieving homogeneous
vulcanization of the rubber product.
The hydraulic system is responsible for generating the necessary
pressure to close the mold and maintain the required pressure
during vulcanization. It consists of high - performance hydraulic
pumps, cylinders, and valves. The hydraulic pumps are designed to
deliver a stable flow of hydraulic oil, enabling the cylinders to
exert a consistent and adjustable pressure. The cylinders are made
of high - quality materials, ensuring long - term durability and
reliable operation under high - pressure conditions.
To ensure the parallel movement of the upper and lower platforms
during the opening and closing of the mold, a synchronization
mechanism is installed. This mechanism, often in the form of a gear
- based system, coordinates the movement of the platforms,
preventing uneven pressure application on the mold and the rubber
product. This is crucial for maintaining the quality of the
vulcanized rubber plate, as uneven pressure can lead to product
defects such as uneven thickness or deformation.
- Industrial Rubber Products: This vulcanizing press is widely used in the production of
various industrial rubber products, including rubber gaskets,
seals, and shock - absorbing pads. These products are essential
components in industries such as automotive, aerospace, and
manufacturing, where high - quality rubber parts are required to
ensure the proper functioning and durability of machinery and
equipment.
- Automotive Rubber Components: It plays a vital role in the production of automotive rubber
components, such as tires, hoses, and mounts. The precise control
of the vulcanization process offered by this press is crucial for
manufacturing rubber parts that can withstand the harsh conditions
of automotive applications, including high temperatures,
vibrations, and mechanical stresses.
- Small - scale Production and R & D: Due to its medium - sized platform and flexible PLC control, the
vulcanizing press is also suitable for small - scale production
facilities and research and development laboratories. In R & D
settings, it can be used to test new rubber formulations and
optimize vulcanization processes, while small - scale manufacturers
can use it to produce customized rubber products with high
precision and quality.
II. Technical parameter:
Parameter Type | XLB240× 240×2 | XLB350× 350×2 | XLB400× 400×2 | XLB500× 500×2 | XLB600× 600×2/4 | XLB700 ×700×2 | XLB750 ×850×2/4 | XLB900 ×900×2Q |
Total Pressure (MN) | 0.15 | 0.25 | 0.5 | 0.63 | 1.00 | 1.20 | 1.60 | 2.00 |
Plate Distance (mm) | 125 | 125 | 125 | 125 | 125 | 125 | 200 | 300 |
Working Layer NO. | 2 | 2 | 2 | 2 | 2-4 | 2 | 2-4 | 2 |
Unit Area Pressure of Hot Plate(Mpa) | 2.60 | 2.04 | 3.13 | 2.52 | 2.77 | 2.45 | 2.51 | 2.47 |
Plunger Stroke (mm) | 250 | 250 | 250 | 250 | 250/400 | 250 | 400 | 400 |
Heating Mode | Electricity | Electricity | Electricity/ Stream | Electricity/ Stream | Electricity/ Stream | Stream | Electricity/ Stream | Stream |
Motor Power (KW) | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 3 | 5.5 |
Size:(L×W×H)(mm) | 1200×350 ×1300 | 1400×480 ×1380 | 1600×500 ×1480 | 1750×600 ×1540 | 1880×720 ×1680 | 2000×850 ×1750 | 2250×1200 ×2200 | 1400×900 ×2400 (Mainframe) |