Semi Automatic Tire Recycling Machine For Waste Tire Disposal Rubber Powder Production Line

Semi-Automatic Tire Recycling Machine For Waste Tire Disposal & Rubber Powder Production Line

Product Description:

The production of waste tire rubber powder involves several stages, with different equipment that play a significant role in each stage. Here is a detailed breakdown of the equipment and its function:

The pretreatment stage involves processing the waste tire to remove the inner ring and steel wire found within the tire, and to shred the tire. The following equipment is used in the pretreatment stage:

• Tire Ring Cutting Machine: Used to cut off the inner ring of the tire, providing convenience for subsequent processing.
• Tire Wire Drawing Machine: Extracts steel wire from the tire to reduce wear on equipment during the subsequent crushing process and to allow for separate steel wire recycling.
• Tire Shredder: Shreds the tire into larger rubber blocks before subsequent processes. Tearing the tire into relatively uniform blocks of size, preparing for subsequent crushing and grinding.

In the crushing stage, the shredded rubber blocks are further crushed into smaller particles. The following equipment is used in the crushing stage:

• Coarse Crusher: Used for the preliminary crushing of the shredded rubber blocks, breaking them into rubber blocks of about tens of millimeters in size.
• Medium Crusher: Further crushes the rubber blocks into smaller rubber particles, usually about 6-12 mm.

The separation stage involves separating impurities such as steel wire and fibers from rubber particles. The following equipment is used in the separation stage:

• Magnetic Separator: Used to separate steel wire from rubber particles by utilizing magnetic force to absorb fine steel wires, ensuring the purity of the rubber powder.
• Fiber Sorter: Separates fibers from rubber particles through a specific sorting principle to improve the quality of rubber powder.
• Airflow Sorter: Creates air vortexes to separate rubber particles and fibers more finely, producing rubber fine powder of different mesh sizes.

In the grinding stage, the crushed and separated rubber particles are ground into rubber powder of different mesh sizes. The following equipment is used in the grinding stage:

• Rubber Mill: Grinds the rubber particles into powder through the rotation and extrusion of components such as grinding discs or grinding rollers. The parameters of the mill can be adjusted to produce rubber powders of different mesh sizes.

The screening stage involves screening the ground rubber powder for particle size requirements. The following equipment is used in the screening stage:

• Vibrating Screen: Screens the rubber powder particles to meet the required particle size. Rubber powder that does not meet the particle size requirements will be returned to the grinder for re-grinding until it reaches the specified particle size standard.

The packaging stage involves packaging the rubber powder for storage, transportation, and sale. The following equipment is used in the packaging stage:

• Fully Automatic Bagging Machine: Quantitatively bags the rubber powder according to the set weight for easy storage, transportation, and sales.

During the operation of the waste tire rubber powder production line, conveying equipment such as belt conveyors are also required to connect various equipment to ensure the smooth transmission of materials. The production line may also be equipped with auxiliary facilities such as dust removal equipment, atomizing spray systems, water cooling systems, etc., to ensure environmental protection and safety.

Features:

Technical Parameters:

Here is a list of machines and their purpose:

Each machine plays an important role in the steel wire removal process, rubber block process, rubber grinding process, and dust removal process.

Applications:

The Output and Efficiency of Waste Tire Rubber Powder Production Line The output and efficiency of the waste tire rubber powder production line are influenced by various factors including equipment type, scale, technical level, and production process. The following are some of the common ranges of output and efficiency.

Small Production Line The small production line has an hourly output of approximately 4-6 tons and an annual output of about 1,500 tons if calculated based on 300 working days per year. This type of production line has a relatively low degree of automation, meaning it may require more manual operation and intervention. Also, it is relatively weak in equipment operation stability and continuous production capacity, leading to low overall equipment efficiency.

Medium-Sized Production Line The annual processing capacity of a medium-sized waste tire rubber powder production line is usually around 3,000-5,000 tons. Nonetheless, the specific output will also be influenced by factors such as equipment operation time, raw material quality, and equipment maintenance. The equipment configuration of the medium-sized production line is more complete, and the degree of automation has been enhanced. As such, the material transportation, crushing, screening, and other production process links can be carried out more smoothly, leading to higher production efficiency. Medium-sized production lines can achieve continuous production, and they have a longer effective working time, thus improving overall production efficiency.

Large Production Lines Large-scale waste tire rubber powder production lines can process tens of thousands of tons annually. For example, some large production lines can process up to 20,000 tons per year, and the annual output of rubber powder can reach more than 15,000 tons. Large production lines generally use advanced technology and equipment, have a high degree of automation, and possess strong collaborative working ability of various links in the production process, thus, achieving efficient and stable production. Additionally, these lines have advantages in energy utilization, equipment maintenance, and can reduce production costs to enhance production efficiency.