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110kw XK-550 Rubber Mixing Mill / Open Mixing Mill Machine , Each Batch Of Rubber Mixing Volume 50-70kg
The XK-550 rubber mixing mill has the following advantages:
1. Processing capacity:
- Large roller advantage: The roller working diameter is up to
550mm, which can provide a large contact area and sufficient space
for rubber processing. The feeding amount is usually around 50-70kg
at a time, with high production efficiency, suitable for
large-scale rubber processing and production.
- High processing accuracy: The hardness of the cold hard layer on
the roller surface can reach 70±2HSD, which is hard and
wear-resistant, and the depth of the cold hard layer is moderate,
which can ensure the shape and dimensional accuracy of the roller
after long-term use, thereby ensuring the quality stability of
rubber products.
2. Equipment performance:
- Good temperature control: The front and rear rollers are
hollow-type designs, which can be heated or cooled by cooling water
or steam, making it convenient to accurately control the
temperature of the roller. This is very important for the strict
temperature requirements of different rubber materials during the
rubber mixing process, which can enable rubber to be plasticized,
mixed, hot-mixed and other processes at a suitable temperature,
improving the effect and quality of rubber mixing.
- Efficient transmission system:
- There are various transmission modes, including single drive
single output shaft, single drive double output shaft and double
drive, which can meet the production needs and process requirements
of different users.
- The reducer adopts hardened gear reducer, and all gears are made
of alloy steel hardened teeth. After grinding, the precision
reaches 6 levels, with high transmission efficiency, low noise,
good load-bearing capacity and stability, ensuring the long-term
stable operation of the equipment.
- Flexible spacing device: The spacing range is usually around
0.4-15mm, which can adapt to the requirements of roller spacing for
various rubber refining processes. The spacing adjustment methods
include electric spacing adjustment, manual spacing adjustment and
hydraulic spacing adjustment, which are easy to operate and can
quickly and accurately adjust the roller spacing, improving the
flexibility and efficiency of production.
3. Safety guarantee:
- Complete protection device: Emergency stop buttons are installed
in multiple directions of the roller frame. When an unexpected
situation occurs, the roller can be turned over immediately by
pressing the button to minimize the damage to people and equipment.
- Reliable component structure: The bearing adopts double-row
spherical roller bearings, which can withstand large radial loads
and a certain degree of axial displacement, reducing vibration and
noise during the operation of the equipment; the seals on both ends
of the bearing adopt high-quality oil seals to prevent lubricating
oil leakage and external impurities from entering, ensuring the
service life of the bearing and the normal operation of the
equipment.
4. Operation and maintenance:
- Easy operation: The electrical control part is easy and reliable
to operate. Some equipment can also be equipped with PLC and touch
screen operation. Remote control can be achieved by connecting to
the MES system, which is convenient for operators to monitor and
manage, and improves the automation and work efficiency of
production.
- Low maintenance cost: The structural design of the equipment is
reasonable, and each component is easy to disassemble and install,
which is convenient for daily maintenance and maintenance. At the
same time, the high-quality materials and advanced manufacturing
processes used in the equipment ensure the reliability and
durability of the equipment, and reduce the maintenance cost and
failure rate of the equipment.
Type | X(S)K-250 | X(S)K-300 | X(S)K-360 | X(S)K-400 | X(S)K-450 | X(S)K-560 | X(S)K-550 | X(S)K-610 |
Rolls Working Diameter(mm) | 250 | 300 | 360 | 400 | 450 | 560 | 550 | 610 |
Rolls Working Length(mm) | 620 | 750 | 900 | 1000 | 1200 | 1530 | 1530 | 1930 |
Working Linear Speed of Front Roll (m/min) | 15.1 | 15.1 | 16.25 | 18.65 | 24.5 | 27.7 | 27.7 | 30.5 |
Max Gap (mm) | 10 | 10 | 10 | 10 | 15 | 15 | 15 | 15 |
Capacity Per.Batch (kg) | 10-15 | 15-20 | 20-25 | 18-35 | 25-50 | 50-65 | 50-65 | 140 |
Driving Motor Power (KW) | 18.5 | 22 | 30 | 37 | 55 | 95 | 95 | 160 |
Overall Dimension(L*W*H) (mm) | 3400*1350*1500 | 3580*1550*1695 | 3940*1780*1740 | 4250*1850*1770 | 5200*2380*1970 | 6120*2500*2100 | 6120*2500*2100 | 6475*3146*2035 |
Weight (KG) | 3500 | 5200 | 5670 | 7600 | 13000 | 22000 | 22000 | 44000 |