Product Details
2D/3D/4D/5D SP/WC U Drill Cnc Machine Shallow Hole Drill For
SPMG/SPMT/WCMX/WCMT U-Drill Insert
Description of WC U drill
- High quality H13 steel, earthquake resistant and wear-resistant
- Innovative spiral groove design for smooth chip removal
- Widen water outlet and extend service life
- Update blade angle to improve drilling efficiency
U-drill cutting condition table
U drill cutting condition |
workpiece | Shank Dia(mm) | Feed rate(mm/rev) |
2D | 3D | 4D | 5D |
45 # steel/S45C Recommended cutting speed 85-130-170(m/min) | D13.0-D18.0 | 0.07-0.12-0.22 | 0.07-0.11-0.19 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D18.5-D29.0 | 0.07-0.12-0.22 | 0.07-0.11-0.19 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D29.5-D36.0 | 0.07-0.13-0.24 | 0.07-0.12-0.20 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D37.0-D55.0 | 0.08-0.15-.027 | 0.08-0.13-0.22 | 0.08-0.13-0.20 | 0.07-0.10-0.16 |
D36.0-D68.0 | 0.09-0.16-0.30 | 0.09-0.15-0.25 | 0.09-0.14-0.21 | 0.08-0.11-0.18 |
Stainless steel/ 304-316 Recommended cutting speed 85-120-155(m/min) | D13.0-D18.0 | 0.05-0.10-0.17 | 0.05-0.09-0.14 | 0.05-0.09-0.12 | 0.04-0.08-0.10 |
D18.5-D29.0 | 0.05-0.10-0.17 | 0.05-0.09-0.14 | 0.05-0.09-0.12 | 0.04-0.08-0.10 |
D29.5-D36.0 | 0.05-0.11-0.18 | 0.05-0.01-0.15 | 0.05-0.09-0.13 | 0.05-0.08-0.11 |
D37.0-D55.0 | 0.06-0.12-0.20 | 0.06-0.11-0.17 | 0.06-0.10-0.14 | 0.05-0.09-0.13 |
D36.0-D68.0 | 0.08-0.13-0.22 | 0.07-0.12-0.19 | 0.07-0.11-0.16 | |
Note: For reference only(Lower limit value - recommended value -
upper limit value) |
Product Details of carbide drill bits
1. Blade installation position: Easy replacement and low cost after
blade wear
2. Internal cooling water outlet hole: fully utilize the cutting
function of the drill bit to ensure machining reliability
3. Widening the chip removal slot: effectively avoiding chip
accumulation and improving service life
4. Overall grinding: Appearance grinding, overall nickel plating,
rust prevention
5. Internal cooling water outlet: With screw teeth inside, it is
easy to install and can be used on a lathe
Comparison of cutting parameters between U-drill and ordinary drill
bits
workpiece | U Drill | Ordinary drill | Improve efficiency 100% |
Feed rate f/ mm·r-1 | speed n/ r·min-1 | wire speed v/ m·min-1 | Feed rate f/ mm·r-1 | speed n/ r·min-1 | wire speed v/ m·min-1 |
|
45 steel | 0.06~0.18 | 2000~3500 | 200~275 | 0.04~0.1 | 400~1000 | 10 | 600 |
Hardened steel | 0.03~0.10 | 1500~2000 | 60~150 | 0.03~0.08 | Unable to drill | 5 | 1000 |
stainless steel | 0.05~0.15 | 1500~3000 | 80~150 | 0.02~0.08 | 200~800 | 8 | 750 |
aluminium alloy | 0.1~0.18 | 3000~4500 | 300~385 | 0.1~.015 | 1000~2000 | 20 | 300 |
titanium alloy | 0.08~0.16 | 1000~2000 | 40~50 | 0.04~0.06 | 200~800 | 10 | 500 |
- In the initial drilling, it is recommended to use the cutting value
in the middle range, and then adjust the cutting parameters (according to the tool
wear) to achieve the best cutting effect. The above cutting
parameters are for 2D and 3D types, and for 4D types, the drilling parameters should be correspondingly reduced by 15%.
- When the cooling method is only external cooling, the cutting speed
should be reduced by 10%.
- For the processing of austenitic stainless steel, internal cooling must be used.
- When starting external drilling on the inclined plane, or when
there are pre drilled and intersecting holes in the parts, or when
drilling multi-layer plates, the feed rate needs to be reduced to about one-third of the recommended value.
Note
- When using the lathe, it is easy to crush and burn the U-drill when
using it with a deviation from the center
- When using small-sized U-drills, high speed and high feed are
required, because the lower the parameters, the greater the cutting
resistance, and the situation of burning the tool is easy to occur
Advantage
- Factory---We have our own factory with modern standard indexable blade
production lines, CNC turning tool bar production lines, overall
carbide end mill production lines, and PVD coating production
lines; The product specifications and models are complete, and can
be designed and produced according to customers' non-standard
customization needs;
- Sample---Support free samples, sample preparation for 3-5 days, mass
production for 8-10 working days;
- Logistics---Our shipping channels include sea, land, and air transportation;
- After sales---We have a complete after-sales system, and cooperation is not the
end, it is the beginning. If you have any after-sales problems,
please feel free to contact us, and we will solve them for you as
soon as possible.
FAQ
Q1: Vibration?
Solution:
1. Minimize overhang as much as possible
2. Check if the power tools and parts are securely clamped
3. Increase feed rate
4. For soft materials, cutting speed can be increased
5. For hard materials, the cutting speed should be reduced
Q2: Cutting blockage?
Solution:
1. Increase the feed rate to crush the cutting
2. Increase coolant pressure
Q3: Is the blade not securely fixed?
Solution:
1. Clean the blade holder
2. Check if the blade holder is damaged and replace the drill bit
if necessary
Q4: Short tool life
Solution:
1. Check the material comparison table and cutting parameters
2. Increase coolant flow rate
3. Better clamping of tools and/or fastening of parts
4. Inspect/repair the spindle
5. ed should be reduced
Company Profile
Introduction Of BWIN
SHENZHEN BWIN PRECISION TOOLS(SHENZHEN)CO.,LTD.(hereinafter referred to as BWIN company) is
located in Songgang Industrial Zone-Shenzhen City-the largest
tungsten carbide products manufacture center in Asia.
BWIN company has advanced production technology, a strong
scientific research and development team, modern standard indexable
insert production line, CNC turning tool bar production line,
overall Carbide end mill production line, PVD coating production
line, and established a research and development center integrating
scientific research and application research.
BWIN company specializes in providing customers with various
marking and non-standard PVD and CVD coatings,high-precision
turning, milling, parting, drilling, grooving and indexable thread
maching CNC Inserts and cutting tools. and with a variety of
processing of materials suitable for finishing,semi-finishing and
roughing the corresponding chip-breaking groove. dedicated to
providing technical solution for auto parts , machine tools,
moulds. aerospace and other industries. The company strives to
produce various kinds of cutting tools to meet customer's
challenging damands.
BWIN company always adheres to customer-centered and
customer-oriented, vigorously promotes technological innovation,
vigorously promotes technological innovation, fully implements the
quality management system and environmental management system,
closely focuses on customer needs, and continuously improves
product quality and technical services.
BWIN Company adheres to the principle of "integrity and innovation, mutual benefit and win-win" to create higher value for customers is our constant commitment,
BWIN Company sincerely looks forward to cooperating with you!