High Strength Tungsten Carbide End Mill Square 2F Ultra Fine
Brand Name:BWIN
Model Number:φ1.5*4*d4*50L
Minimum Order Quantity:1pcs/box
Delivery Time:7 work days
Payment Terms:T/T, Western Union
Place of Origin:China
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Shenzhen China
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No.1613, honghai Bldg., Songgang Rd., Baoan Area, Shenzhen , China
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Product Details
HRC45 2F 4F 2 4 Flute Carbide Flat End Mill Tungsten Milling Cutter Stainless Steel
Characteristic:
- High hardness
- high-precision
- Good wear resistance
- Good finish
- Strong anti vibration ability
- Long service life
Description:
- The flat end mill is made of ultra-fine tungsten steel with high wear resistance and strength. The coating has stable performance and can be used in high temperature environment without easy wear; The unique design of knife edge fine grinding, large chip discharge groove and large spiral chip discharge groove make the cutting and chip discharge more smooth, with good surface finish and sharp cutting. Modern grinding machines are equipped with high-precision grinding tools. No slight defects are found at the full grinding edge, and the iron is cut into mud; High temperature resistance, oxygen resistance, long service life, is the best choice for the application of high hardness and high-speed cutting.
Milling parameters:
| HRC45 Carbide Flat End Mill | Tool length | fz&v | |||||
| Short | 1 | ||||||
| Long1 | 0.9 | ||||||
| Overlength | 0.8 | ||||||
| Speciality | 0.6 | ||||||
| Type | Material | Strength N/mm² Hardness HRC | Cooling | ||||
| Air | Dry cutting | Lubricating fluid | |||||
| P | PI | P1.1 | Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
| P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
| P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
| P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
| P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
| P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ | |||
| Sloting | ||||||||||||
| Vc (m/min) | fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
| 100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
| 64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
| 56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 | ||||
| Roughing | ||||||||||||
| Vc (m/min) | fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
| 184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
| 132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
| 112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 | ||||
| Finish | |||||||||||
| Vc m/min | fz(mm/Tooth) | ||||||||||
| Diameter | |||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
| 332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
| 304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
| 196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
| 168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 | |
Note:
- If the following carbide flat end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
| Specification | Flute Dia(φ) | Flute Length (C) | Shank Dia(D) | Overall Length(L) |
| φ1*3*d4*50L | 1 | 3 | 4 | 50 |
| φ1.5*4*d4*50L | 1.5 | 5 | 4 | 50 |
| φ2*5*d4*50L | 2 | 5 | 4 | 50 |
| φ2.5*7*d4*50L | 2.5 | 7 | 4 | 50 |
| φ3*8*d4*50L | 3 | 8 | 4 | 50 |
| φ4*10*d4*50L | 4 | 10 | 4 | 50 |
| φ5*13*d6*50L | 5 | 13 | 6 | 50 |
| φ6*15*d6*50L | 6 | 15 | 6 | 50 |
| φ8*20*d8*60L | 8 | 20 | 8 | 60 |
| φ10*25*d10*75L | 10 | 25 | 10 | 75 |
| φ12*30*d12*75L | 12 | 30 | 12 | 75 |
| φ14*45*d14*100L | 14 | 45 | 14 | 100 |
| φ16*45*d16*100L | 16 | 45 | 16 | 100 |
| φ18*45*d18*100L | 18 | 45 | 18 | 100 |
| φ20*45*d20*100L | 20 | 45 | 20 | 100 |
Notice:
1. Please use equipment and fixtures with good rigidity and high precision.
2. Please select the cutting fluid applicable to the workpiece material.
3. During high-speed machining, avoid using cutting fluid with strong flammability.
4. When the used equipment cannot increase the speed, please reduce the feed speed and speed by the same proportion.
5. When clamping the flat end mill, please control the runout of the blade tip within 0.01mm.
Reminder:
The coating color will vary with the manufacturing batch, but the quality and performance will not be affected, so you can use it with confidence.
As the coating is non-conductive, please do not use conductive tool setting instrument.
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.
FAQ
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.
High Strength Tungsten Carbide End Mill Square 2F Ultra Fine
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