Two Blades Carbide End Mill 0.8mm Flat End Mill Good Smoothness

Brand Name:BWIN
Model Number:φ2.5*7*d4*50L-2F
Minimum Order Quantity:1pcs/box
Delivery Time:7 work days
Payment Terms:T/T, Western Union
Place of Origin:China
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Location: Shenzhen China
Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area, Shenzhen , China
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Product Details

Carbide End Mill Cnc Flat 2 Flutes Square End Mills Two Blades 0.8mm HRC45 Aluminum


Characteristic:

  • The friction coefficient is small, the smoothness is good, and the affinity with aluminum alloy is poor, so aluminum is not easy to adhere
  • The hardness of DLC film reaches 3500-400OHv, and the wear resistance is very good
  • High performance lubricating film makes the tool not easy to produce built-up cutting tumors -- achieving good dry machining effect
  • Smooth the wear resistant coating film -- the cutting roll has small diameter and smooth chip removal

Description:

  • The falt carbide end mill is made of high-quality tungsten steel bar, which has higher wear resistance and strength, and is suitable for cutting various metal materials in different environments; The design of large core diameter is adopted under the condition of ensuring the cutting space, which greatly enhances the rigidity and seismic resistance of the tool, reduces tool breakage, and makes the performance more stable; Edge polishing treatment, smooth surface, high-speed cutting, improve aluminum alloy processing efficiency; Double edge belt design, circular arc edge cleaning and 45 ° spiral angle design make the milling cutter more wear-resistant, reduce burrs and not easy to stick to the cutter, and greatly improve the efficiency of the milling cutter.

Milling parameters:

HRC45 Carbide End Mill
Tool lengthfz&v
Short

1

Long10.9
Overlength0.8
Speciality0.6
TypeMaterial

Strength

N/mm²


Hardness

HRC

Cooling
Air

Dry cutting

Lubricating fluid
PPI

P1.1

Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel<700
P1.2quenched and tempered steel<1200
P2P2.1Alloyed nitrided steel, carburized steel and quenched and tempered steel<900
P2.2Tool steel, bearing steel, spring steel and high-speed steel<1400
P3P3.1Tool steel, bearing steel, spring steel and high-speed steel<900
P3.2Tool steel, bearing steel, spring steel and high-speed steel<1500

Slotting
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
1120.010.0180.0260.0340.0410.0480.060.069
920.010.0170.0250.0320.0380.0450.0560.065
1000.010.0180.0260.0340.0410.0480.060.069
720.0090.0150.0220.0280.0340.040.050.058
640.010.0180.0250.0320.0390.0450.0570.066
560.0090.0160.0230.0290.0360.0410.0520.06

Roughing
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
2280.0180.0310.0450.0570.0700.0810.1010.118
2080.0170.0290.0420.0540.0650.0710.0950.11
1840.0180.0310.0450.0570.0700.0810.1010.118
1440.0150.0260.0370.0480.0580.0680.0850.098
1320.0170.030.0420.0540.0660.0770.0960.112
1120.0150.0270.0390.050.0600.070.0880.102

Finish
Vc
m/min
fz(mm/Tooth)
Diameter
2468101214161820
3320.0280.050.070.0910.110.1280.1440.160.1730.186
2720.0260.0460.0660.0850.1030.120.1350.150.1620.173
3040.0280.050.070.0910.110.1280.1440.160.1730.186
2120.0230.0410.0590.0760.0920.1070.1210.1340.1450.155
1960.0270.0470.0670.0860.1040.1220.1370.1520.1650.177
1680.0240.0430.0610.0790.0950.1110.1250.1390.1500.161
Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
SpecificationFlute Dia(φ)

Flute Length (C)

Shank Dia(D)Overall Length(L)
φ1*3*d4*50L13450
φ1.5*4*d4*50L1.55450
φ2*5*d4*50L25450
φ2.5*7*d4*50L2.57450
φ3*8*d4*50L38450
φ4*10*d4*50L410450
φ5*13*d6*50L513650
φ6*15*d6*50L615650
φ8*20*d8*60L820860
φ10*25*d10*75L10251075
φ12*30*d12*75L12301275
φ14*45*d14*100L144514100
φ16*45*d16*100L164516100
φ18*45*d18*100L184518100
φ20*45*d20*100L204520100

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.


Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.


FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.


Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.


Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.


Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.


China Two Blades Carbide End Mill 0.8mm Flat End Mill Good Smoothness supplier

Two Blades Carbide End Mill 0.8mm Flat End Mill Good Smoothness

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