Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel Coil

Brand Name:Jinye
Model Number:0.2-2.0 x 1000
Minimum Order Quantity:1Set
Delivery Time:180-240days
Payment Terms:L/C, T/T
Place of Origin:Wuxi, China
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Location: Wuxi Jiangsu China
Address: No. 77 Zhangma Qiao Road, E' Hu Town, Xishan District, Wuxi City, Jiangsu Province, China
Supplier`s last login times: within 18 hours
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Product Details

Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line for Steel Coil Stainless Steel Coil


Introduction

  • Tension Leveler( stretching bending straightening machine) can simultaneously form longitudinal and transverse deformation of thin plates, thereby fully improving the flatness and material properties of thin plates, greatly enhancing the technology of thin plate straightening. Due to the bending stress generated by bending, the tension is greatly reduced. Only 1/3 to 1/5 of the tension required for pure stretch straightening is needed to achieve the same straightening effect. Moreover, the straightening effect is the best.
  • Skin Pass Mill:The cold-rolled and annealed strip steel is flattened by rolling to obtain high-quality plate shape and improve its mechanical properties.The skin pass rolling mill can be 2Hi, 4Hi rolling mill, the thickness reduction of sheet metal is a little with less rolling pressure.

Advantages of Tension Leveler:

  1. Good flat sheet shape can be obtained by stretch bending and multi rolls straightening, the wave edges, wave shapes, and slight camber bends on the sheet surface can be completely eliminated, greatly improving the flatness of thin plate.
  2. Beneficial for improving the anisotropy of sheet material. The yield limit of deep drawn low-carbon steel sheets often shows anisotropy in both longitudinal and transverse directions. Therefore, during deep drawing processing of thin plates, uneven thickness of each part due to different extensions can cause skirt like lace defects in the punched part, resulting in increase in waste rate. After straightening by stretch bending, this situation will be greatly improved.

Work process:

Coil loading → uncoiling → coil head & tail cutting → seam welding → tension S-roller → anti wrinkle roller →4 Hi Skin Pass Mill → anti wrinkle roller → thickness gauge →Tension Leveler→ tension S-roller → oiling → shearing → Recoiling → Coil unloading


Parameters:

  • Material: Plain carbon steel
  • Yield strength σ S ≤ 350 MPa, tensile strength σ b ≤ 450 MPa
  • Material specification:0.2~2.0×1000 mm
  • Elongation:0.4~2.0%(dry type) 1.0~5.0%(Wet type)
  • The tolerance of the raw cold rolled annealed coil sheets meet the national standard
  • Coil sheet material specification:
  • Max coil outer diameter:2100 mm,inner diameter:Φ508(Φ610)mm
  • Max coil weight:20t

Finished product:

  • Coil inner diameter:Φ508mm,max coil weight:15t
  • Max rolling force:6000 KN
  • Skin pass tension: 120 KN
  • Skin pass speed:≤500 m/min
  • Uncoiling/Recoiling speed:≤500 m/min
  • Uncoiling/recoiling tension: 30/40 KN
  • Recoiler mandrel expansion range:Φ508~Φ485mm(Φ610~Φ590mm)
  • The mill passline height:1000 mm
  • Feeding direction:Customer decides
  • Total installation power:DC 1240kW,AC 75kW
  • Mill land area:21×10×5 m(length, width and height)
  • Only the skin pass mill is high, other units below 2.5m height

Composition:

ItemSpec.Qty
Uncoiling section
1Preparation saddle1set
2

Coil loading car

1set
3

Floating uncoiler

Φ508×1150mm1set
4

Drive base

1pc
5

Floating base

1pc
6

Support arm

1set
Entry section
1

Entry pinch roll

1set
2

Shoveling plate

1set
3

Entry shear

1set
4

Deflection roller

2sets
Entry tension S rolls
1

Tension S rolls

Tension roll Φ800×1150

2pcs
2Tension roll base1pc
3

Drive base

1pc
4

S roll press roller

1set
Skin pass mill
1

Rolling stand

Stand column 350×450 mm

1set
2

Work rollers

Φ330×1150 mm1set
3

Support rolls

Φ680×1120 mm1set
4

Hydraulic cylinders for work roll bending, support roller balance

1set
5

Devices before the mill

Include stabilizer roller, anti-wrinkle roller,etc

1set
6

Devices after mill

Include stabilizer roller, anti-wrinkle roller,etc

1set
7

Hydraulic rollers changing device

For Work rollers change, support rollers change

1set
Exit tension S rolls
1

Tension S rolls

tension roller Φ800×11502sets
2Tension roll base1pc
3

Drive base

1pc
4

S roll press roller

1set
Exit section
1

Deflection support roll

1set
2

Exit pinch roller

1set
3

Exit shear

1set
4

Shoveling plate

1set
5

Exit deflector roller

1set
Recoiler
1RecoilerΦ508×1150mm1set
2Drive base1pc
3Support arm1set
4Coil unloading car1set
5Coil saddle1set
Motors, reducers, universal joints
1

Uncoiling motor

Z4-280-21 110kW1set
2

Recoiling motor

Z4-280-21 110kW1set
3

4# S roll motor

Z4-250-11 110kW2sets
4

3# S roll motor

Z4-280-21 200kW2sets
5

Skin pass mill motor

Z4-355-32 400kW1set
6

4# S roll reducer

NGW102-201set
7

3# S roll reducer

NGW122-201set
8

Main mill reducer

ZLY355-81set
9

Universal joints

SWC type1pc
10

Linear rails

GGB85AB4sets
Assist materials
1

Ground anchor bolts

With machine

1set
2

Cushion pads

With machine

1set
1

High pressure AGC system

Include high pressure AGC cylinder,

High pressure hydraulic station and electric control

2

Normal pressure hydraulic system

3

CPC auto centralizing

Automatic CPC system

4

Wet skin pass system

5

Electric control system

Siemens 6RA80 DC drivers

6Welder1set
7Electrostatic oiler1set
8

Safety fence and alarms

1set
9

Hydraulic pipelines, electric cables

1set
10

Installation materials

Customer prepares the hydraulic pipelines, electric cables, supplier provides the detailed list


China Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel Coil supplier

Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel Coil

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