Product Details
Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line for Steel Coil
Stainless Steel Coil
Introduction
- Tension Leveler( stretching bending straightening machine) can
simultaneously form longitudinal and transverse deformation of thin
plates, thereby fully improving the flatness and material
properties of thin plates, greatly enhancing the technology of thin
plate straightening. Due to the bending stress generated by
bending, the tension is greatly reduced. Only 1/3 to 1/5 of the
tension required for pure stretch straightening is needed to
achieve the same straightening effect. Moreover, the straightening
effect is the best.
- Skin Pass Mill:The cold-rolled and annealed strip steel is
flattened by rolling to obtain high-quality plate shape and improve
its mechanical properties.The skin pass rolling mill can be 2Hi,
4Hi rolling mill, the thickness reduction of sheet metal is a
little with less rolling pressure.
Advantages of Tension Leveler:
- Good flat sheet shape can be obtained by stretch bending and multi
rolls straightening, the wave edges, wave shapes, and slight camber
bends on the sheet surface can be completely eliminated, greatly
improving the flatness of thin plate.
- Beneficial for improving the anisotropy of sheet material. The
yield limit of deep drawn low-carbon steel sheets often shows
anisotropy in both longitudinal and transverse directions.
Therefore, during deep drawing processing of thin plates, uneven
thickness of each part due to different extensions can cause skirt
like lace defects in the punched part, resulting in increase in
waste rate. After straightening by stretch bending, this situation
will be greatly improved.
Work process:
Coil loading → uncoiling → coil head & tail cutting → seam welding
→ tension S-roller → anti wrinkle roller →4 Hi Skin Pass Mill →
anti wrinkle roller → thickness gauge →Tension Leveler→ tension
S-roller → oiling → shearing → Recoiling → Coil unloading
Parameters:
- Material: Plain carbon steel
- Yield strength σ S ≤ 350 MPa, tensile strength σ b ≤ 450 MPa
- Material specification:0.2~2.0×1000 mm
- Elongation:0.4~2.0%(dry type) 1.0~5.0%(Wet type)
- The tolerance of the raw cold rolled annealed coil sheets meet the
national standard
- Coil sheet material specification:
- Max coil outer diameter:2100 mm,inner diameter:Φ508(Φ610)mm
- Max coil weight:20t
Finished product:
- Coil inner diameter:Φ508mm,max coil weight:15t
- Max rolling force:6000 KN
- Skin pass tension: 120 KN
- Skin pass speed:≤500 m/min
- Uncoiling/Recoiling speed:≤500 m/min
- Uncoiling/recoiling tension: 30/40 KN
- Recoiler mandrel expansion range:Φ508~Φ485mm(Φ610~Φ590mm)
- The mill passline height:1000 mm
- Feeding direction:Customer decides
- Total installation power:DC 1240kW,AC 75kW
- Mill land area:21×10×5 m(length, width and height)
- Only the skin pass mill is high, other units below 2.5m height
Composition:
| Item | Spec. | Qty |
| Uncoiling section |
1 | Preparation saddle | | 1set |
2 | Coil loading car | | 1set |
3 | Floating uncoiler | Φ508×1150mm | 1set |
4 | Drive base | | 1pc |
5 | Floating base | | 1pc |
6 | Support arm | | 1set |
| Entry section |
1 | Entry pinch roll | | 1set |
2 | Shoveling plate | | 1set |
3 | Entry shear | | 1set |
4 | Deflection roller | | 2sets |
| Entry tension S rolls |
1 | Tension S rolls | Tension roll Φ800×1150 | 2pcs |
2 | Tension roll base | | 1pc |
3 | Drive base | | 1pc |
4 | S roll press roller | | 1set |
| Skin pass mill | |
1 | Rolling stand | Stand column 350×450 mm | 1set |
2 | Work rollers | Φ330×1150 mm | 1set |
3 | Support rolls | Φ680×1120 mm | 1set |
4 | Hydraulic cylinders for work roll bending, support roller balance | | 1set |
5 |
Devices before the mill | Include stabilizer roller, anti-wrinkle roller,etc | 1set |
6 |
Devices after mill | Include stabilizer roller, anti-wrinkle roller,etc | 1set |
7 | Hydraulic rollers changing device | For Work rollers change, support rollers change | 1set |
| Exit tension S rolls |
1 | Tension S rolls | tension roller Φ800×1150 | 2sets |
2 | Tension roll base | | 1pc |
3 | Drive base | | 1pc |
4 | S roll press roller | | 1set |
| Exit section |
1 | Deflection support roll | | 1set |
2 | Exit pinch roller | | 1set |
3 | Exit shear | | 1set |
4 | Shoveling plate | | 1set |
5 | Exit deflector roller | | 1set |
| Recoiler |
1 | Recoiler | Φ508×1150mm | 1set |
2 | Drive base | | 1pc |
3 | Support arm | | 1set |
4 | Coil unloading car | | 1set |
5 | Coil saddle | | 1set |
| Motors, reducers, universal joints |
1 | Uncoiling motor | Z4-280-21 110kW | 1set |
2 | Recoiling motor | Z4-280-21 110kW | 1set |
3 | 4# S roll motor | Z4-250-11 110kW | 2sets |
4 | 3# S roll motor | Z4-280-21 200kW | 2sets |
5 | Skin pass mill motor | Z4-355-32 400kW | 1set |
6 | 4# S roll reducer | NGW102-20 | 1set |
7 | 3# S roll reducer | NGW122-20 | 1set |
8 | Main mill reducer | ZLY355-8 | 1set |
9 | Universal joints | SWC type | 1pc |
10 | Linear rails | GGB85AB | 4sets |
| Assist materials |
1 | Ground anchor bolts | With machine | 1set |
2 | Cushion pads | With machine | 1set |
1 | High pressure AGC system | Include high pressure AGC cylinder, High pressure hydraulic station and electric control | |
2 | Normal pressure hydraulic system | | |
3 | CPC auto centralizing | Automatic CPC system | |
4 | Wet skin pass system | | |
5 | Electric control system | Siemens 6RA80 DC drivers | |
6 | Welder | 1set | |
7 | Electrostatic oiler | 1set | |
8 | Safety fence and alarms | 1set | |
9 | Hydraulic pipelines, electric cables | 1set | |
10 | Installation materials | Customer prepares the hydraulic pipelines, electric cables,
supplier provides the detailed list | |
Company Profile
We are metal coil sheet processing machine manufacturer and
supplier, we dedicate to supply of good quality machines and
provision of complete services.
We work in the coil processing machine field for over 20years, we
design and make each machine customized. From machine parts
materials selection, each part machining and treatment, whole
machine assembly and surface painting, we carefully note each
detail of whole production process to achieve good quality machine
result.
Rich Experiences:
Our people witness the developing process of sheet processing
machines and develop ourselves with market, thus able to supply
customers good machines at competitive prices.

Efficient Responses:
Investment of metallurgical equipment is a system engineering,
which requires comprehensive plan and successive execution. The
efficient responses of the equipment suppliers are very important.
We did well in this and cooperate with customers for long time.

Senses of Mission:
Nothing proceeds smoothly without any problem, the important is to
face and solve the problem. We put problem solution in priority,
never escape responsibilities. Supply of good machines creating
profit for customers is our mission, the most profitable equipment
is the best. Customer is the King, we must provide him the most
suitable machine to return his trust.

After-sale Services:
We can send engineers to customer plant to do machine installation
and commissioning; we provide hydraulic schematic drawing, electric
principle diagrams, mechanic spare parts drawings, civil works
drawing; We always listen and give consultation.
Welcome to inquire us! welcome to visit our plants!
