High-End And Pure Electric Light Truck Construction Project UBS01 Station Of Wide Body Welding Line

High-end and pure electric light truck construction project UBS01 station of wide body welding line

1. Project name

High-end and pure electric light truck construction project UBS01 station automation transformation project of wide body welding line

2. Project time

2018.10

3. Project introduction

Models: 6 models collinear

Capacity: 35JPH

Robot: FANUC

Quantity: 30 units

Main line conveying method: reciprocating rod (SHUTTLE line)

4. Core technology

1. Flexible production line for six models

2. High-tempo and line-body models adopt sliding table switching

3. The line body automation rate is 98%

As far as each welding line is concerned, it is composed of welding process, transmission device, welding equipment (welding torch, welding robot); as far as the entire automobile body welding line is concerned, it generally includes the body side wall assembly line, body door Cover assembly line, floor assembly line, body welding main line, etc. (there is no absolute summary yet). Each part has corresponding main lines, sub-lines, left and right symmetrical lines and independent islands. According to the different production tempo, degree of automation and production methods, each line is divided into several stations: each station is connected as a whole through a transmission device, and each station is responsible for completing a part of the work.

Accompanying trolley through production line

The typical form of this production line is shown in Figure 4. It generally adopts the same trolley-type fixtures in different quantities, and is driven by a chain to a predetermined station. After manual feeding and manual welding, each car body is placed on the same fixture and different working stations. Complete the assembly. This form of production line has low production efficiency, high labor intensity, single-species special-line production, and the accuracy and quality of products are not easy to guarantee. It is a commonly used production form in the early days and is generally suitable for small batch production.

Buffer locking device

A total of 4 buffer locking devices are installed in the welding line transmission device, which are respectively distributed at both ends of the jacking frame, mainly to buffer and lock the horizontal movement of the "moving slide". The specific process is: when the "moving slide" is about to move to the end of the transmission device, it contacts with the buffer to slow down the movement speed: when the "moving slide" moves to the end of the transmission device, the travel switch commands the cylinder to clamp and fix on the moving The limit block on the slide plate thus plays a locking role. The device realizes the slow start and slow stop movement requirements of the transmission device of the automobile welding line, and ensures the safe and reliable operation of the transmission device.

KINTE provides systematic solutions for the intelligent logistics system by scientific research & development and technological standard innovation, forming three main business sectors of Quality and Technical Services, Intelligent Equipment, Environmental Protection Coatings and Resin. Serving more than 10,000 customers annually, covering more than 30 countries and regions around the world, it has become an active practitioner of “the Belt and Road” initiative.

KINTE has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2021, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards. Over 100 national patents have been awarded , with the transformation rate of scientific and technological achievements reaching up to 85%.

KINTE has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years, which holds every two years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China.

Powerful Basic Strength
Strong Scientific Research Capacity
Extensive Engineering Experience
Perfect Service System

• A wholly owned subsidiary of SINOMACH (a central government governed enterprise, ranked 250th among World Top 500).
• Enterprise with bank credit of AAA level.
• 14 wholly owned or holding industrial subsidiaries.
• Completed more than 300 turnkey projects.
• Customers from more than 30 countries and regions.
• Holding the “Certificate for Foreign Engineering Contract of the People’s Republic of China”.
• Internationally : We set agency and after-sales service points in countries such as India, Saudi Arabia, Iran, Egypt, Turkey, Brazil, Algeria, Pakistan, etc..
• Marketing center: Offer 24-hours hotline and email service.
• Dedicated after-sales service department.