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Rustproof ODM Aluminum And Zinc Die Casting Parts For Gear Multi Fuction
Quick Detail
Raw Material | Zn Alloy |
Custom Service | Yes, OEM/ODM Service |
Quality System | ISO9001:2015 |
Processing Technology | Die casting /CNC/Riveting |
Surface treatment | plating nickel |
Packing Way | Blister packaging or special packing you would like |
Application Scenario | Gear |
MOQ Request | 100/500/1000 |
Description
Zinc alloy die casting is a precision casting method that uses high pressure to force the molten metal into a metal mold with a complicated shape. It is a precision casting method.
The use of metals in industries has been vast and almost every manufacturing industry uses different kinds of metals. There are a number of processes by which metals are processed into different forms. Die casting is one of the popular manufacturing processes. It is preferred above all other kinds of processes due to the quality of the finished goods and also the ease of manufacture.
Zinc is a widely used and easily available metal. Zinc die casting applications are widespread and are all around us everywhere. Zinc alloy die casting is used for numerous decoration and functional applications.
Note
The experience of zinc alloy foaming includes the following
aspects:
1. At the beginning of the design of zinc alloy products, it is
necessary to consider the mold inlet, slag outlet and exhaust
settings. Because the flow path of the workpiece for feeding and
slagging is smooth, no air, no water stains, no dark bubbles, which
directly affects whether the subsequent electroplating is
blistered, the qualified feeding and slagging molds are die-casting
the workpiece, and the surface is smooth and white. No water
stains.
2. In mold development, the tonnage and pressure of the
mold-loading machine should also be considered. We personally
experienced a 20-30 blistering event after zinc alloy
electroplating. A friend from a hardware factory received a large
order of several million, and the mold produced 8 pieces. No matter
how the pre-electroplating process was solved, there would always
be 20-30% blistering. Finally, 4 pieces of the mold were blocked
and 4 pieces were changed into one mold.
What is zinc die casting?
Zinc die casting is a metal casting process characterized by
pressuring molten metal into the mold cavity. The mold cavity is
created using two hardened tool steel molds that are machined to
the net shape or near net shape of the zinc die casting parts.
Can zinc be die casted?
Zinc is the most commonly used die casting metal for several
reasons. It is the one of the easiest alloys to cast. It offers
high ductility, high impact strength and is easily plated
What zinc alloy for die casting?
Zamak 3 (ASTM AG40A), or Zinc Alloy 3, is the most widely used zinc
alloy in North America and is usually the first choice when
considering zinc for die casting for a number of reasons
Why is zinc used for die casting instead of steel?
Zinc alloys used in die casting development possess properties that
make production easier when compared to other metal alloys. As a
result, it provides an end-product that is durable and precise. The
high ductility of zinc alloy means that it is ideal for the die
casting process
What are the advantages of zinc die casting?
A great advantage of zinc die casting is the fact that a typical
zinc mold, can last 10 times longer than an aluminum mold. Zinc, as
a material is less abrasive and has a lower melting temperature. As
a result, aluminum tooling wear is more dramatic lowering tool life
and prematurely affecting part quality
Why is zinc the easiest metal to cast?
Of all the die casting metals available, zinc is by far the easiest
to cast due to its higher melting point (approximately 380-390
degrees Celsius, or 716-734 degrees Fahrenheit).
We can offer Zn alloy die casting service.