TP321 Stainless Steel Seamless Pipe Tube / Alloy 321 SS Pipe ASTM
A312 SCH40S Custom Cutting in Length Free
TP321 stainless steel seamless pipe, also known as Alloy 321 SS
pipe, is a premium austenitic stainless steel product engineered
for high-temperature and corrosive environments. Its core advantage
lies in the addition of titanium (Ti), which stabilizes the
material against intergranular corrosion—making it a reliable
choice for industries requiring long-term performance under extreme
conditions. Below is a comprehensive overview of its parameters,
performance, production process, standards, advantages, equivalent
grades, and applications.
1. Key Technical Parameters
TP321 stainless steel seamless pipes adhere to strict dimensional
and material specifications, especially for the ASTM A312 SCH40S
variant.
Parameter Category | Details (ASTM A312 SCH40S) |
---|
Material Composition | - Chromium (Cr): 17.0–19.0% - Nickel (Ni): 9.0–12.0% - Titanium (Ti): 5×C–0.70% - Carbon (C): ≤0.08% - Manganese (Mn): ≤2.00% - Silicon (Si): ≤1.00% - Phosphorus (P): ≤0.045% - Sulfur (S): ≤0.030% |
Dimensional Standard | - Nominal Pipe Size (NPS): 1/8" to 24" (common range for SCH40S) - Outside Diameter (OD): 10.3 mm – 609.6 mm - Wall Thickness (SCH40S): Varies by NPS (e.g., 1.73 mm for 1/2"
NPS, 3.91 mm for 2" NPS) - Length: Custom cutting available (standard lengths: 6m, 12m; free
custom cuts per request) |
Mechanical Properties | - Tensile Strength: ≥515 MPa - Yield Strength (0.2% Offset): ≥205 MPa - Elongation (in 50 mm): ≥40% - Hardness: ≤95 HRB (Rockwell B) or ≤200 HB (Brinell) |
Heat Resistance | - Continuous Service Temperature: Up to 870°C (1600°F) - Short-Term Service Temperature: Up to 980°C (1800°F) |
Corrosion Resistance | - Resistant to intergranular corrosion (post-welding or heat
treatment) - Excellent resistance to oxidation, nitric acid, and mild organic
acids |
2. Core Performance Characteristics
TP321 stainless steel pipe stands out for its balanced performance
in harsh environments, driven by its titanium-stabilized
composition:
- High-Temperature Stability: Titanium forms carbides (TiC) that
prevent carbon from reacting with chromium (a common cause of
"sensitization" in stainless steel). This ensures the pipe retains
strength and corrosion resistance even when exposed to prolonged
high temperatures (e.g., in furnaces or exhaust systems).
- Superior Corrosion Resistance: Unlike TP304 (a non-stabilized
austenitic steel), TP321 resists intergranular corrosion—critical
for applications involving welding, heat treatment, or exposure to
corrosive media (e.g., nitric acid, industrial gases).
- Mechanical Durability: It offers excellent ductility and toughness
at both ambient and high temperatures, making it suitable for
structural components that require shape flexibility and resistance
to thermal stress.
- Oxidation Resistance: The chromium-rich oxide layer on its surface
provides strong protection against oxidation and scaling in
high-temperature air or flue gas environments.
3. Production Process
TP321 stainless steel seamless pipes are manufactured through a
precision-controlled process to ensure dimensional accuracy and
material integrity:
- Raw Material Selection: High-purity TP321 stainless steel billets
(with strict compliance to chemical composition) are selected as
the base material.
- Hot Piercing: Billets are heated to 1200–1250°C and pushed through
a piercing mill to create a hollow "metal tube" (known as a "mother
tube").
- Hot Rolling/Extrusion: The mother tube is further processed via hot
rolling or extrusion to reduce its outer diameter and wall
thickness to the target size, while maintaining seamless integrity.
- Heat Treatment:
- Solution Annealing: Heated to 1010–1150°C and rapidly cooled
(quenched) to dissolve carbides, restore austenitic structure, and
enhance corrosion resistance.
- Stabilization Annealing: Optional (for critical applications) –
heated to 850–900°C to promote titanium carbide formation, further
reducing intergranular corrosion risk.
- Cold Finishing (Optional): For applications requiring tight
dimensional tolerance, the pipe undergoes cold drawing or cold
rolling to refine surface finish (Ra ≤0.8 μm) and size precision.
- Cutting & Inspection: The pipe is cut to standard lengths (6m/12m)
or custom lengths (free of charge per order). It then undergoes
rigorous testing:
- Non-destructive testing (NDT): Ultrasonic testing (for internal
defects) and eddy current testing (for surface defects).
- Chemical composition analysis (via spectrometry).
- Mechanical property testing (tensile, hardness, elongation).
- Dimensional inspection (OD, wall thickness, straightness).
4. Compliance Standards
TP321 seamless pipes are produced in accordance with international
and industry-specific standards to ensure quality and
compatibility:
- Primary Standard: ASTM A312 (Standard Specification for Seamless,
Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes) –
the most widely recognized standard for TP321 pipes in North
America and global markets.
- Dimensional Standard: ASME B36.10M (Standard for Wrought Steel and
Wrought Iron Pipes) – defines wall thickness schedules (e.g.,
SCH40S, SCH80S) and nominal sizes.
- Other Relevant Standards:
- EN 10216-5 (European standard for seamless stainless steel pipes
for pressure purposes).
- JIS G3459 (Japanese standard for stainless steel pipes).
- GB/T 14976 (Chinese standard for seamless stainless steel pipes for
fluid transport).
5. Competitive Advantages
Compared to other austenitic stainless steel pipes (e.g., TP304,
TP316), TP321 offers unique benefits:
- Intergranular Corrosion Resistance: Titanium stabilization
eliminates "sensitization" (chromium carbide depletion at grain
boundaries), a major advantage over TP304 in welded or heat-treated
applications.
- Superior High-Temperature Performance: Outperforms TP304 and TP316
in continuous high-temperature service (above 600°C), as it retains
strength and resists scaling better.
- Cost-Effective Alternative to High-Nickel Alloys: While TP321 has
higher nickel content than TP304, it is more affordable than
nickel-rich alloys (e.g., Alloy 310, Alloy 800) for
high-temperature applications.
- Customization Flexibility: Free length cutting (per customer
requirements) reduces on-site processing time and material waste,
lowering overall project costs.
- Wide Compatibility: Complies with global standards (ASTM, EN, JIS),
making it suitable for international projects and cross-border
supply chains.
6. Equivalent Grades
TP321 has established equivalent grades across major regional
standards, ensuring consistency in performance and
interchangeability:
Region | Standard | Equivalent Grade |
---|
North America | ASTM/ASME | TP321 |
Europe | EN | X6CrNiTi18-10 |
Japan | JIS | SUS321 |
China | GB/T | 06Cr18Ni11Ti |
International | ISO | 1.4541 |
7. Typical Applications
TP321 stainless steel seamless pipes are widely used in industries
that demand high-temperature resistance, corrosion resistance, and
structural reliability:
- Petrochemical & Chemical Industry:
- Pipes for nitric acid production, sulfuric acid recovery, and
chemical reactors.
- Welded piping systems for corrosive fluid transport (avoids
intergranular corrosion post-welding).
- Aerospace & Aviation:
- Exhaust systems for aircraft engines (withstands continuous high
temperatures up to 870°C).
- Hydraulic lines and fuel delivery pipes in aircraft.
- Power Generation:
- Boiler tubes, superheater tubes, and steam pipes in thermal power
plants (resists oxidation and scaling).
- Pipes for nuclear power plant secondary circuits (low carbon
content reduces radiation-induced embrittlement).
- Automotive Industry:
- Exhaust manifolds and catalytic converter pipes for
high-performance vehicles (handles exhaust gas temperatures).
- Food & Pharmaceutical Industry:
- Pipes for food processing (e.g., dairy, beverage) and
pharmaceutical production (corrosion-resistant, easy to clean).
- Other Applications:
- Heat exchanger tubes, furnace components, and industrial ovens.