14kW Ampoule Filling And Sealing Machine Ultrasonic Cleaning Machine GMP

Linkage Series For Ampoule Cleaning, Sterilizing, Filling And Sealing

The unit is composed of a QCL36 vertical ultrasonic cleaning machine, SZA420/22 airflow sterilizing &drying machine and a DGF (or DGA) series filling &sealing machine. It can be carry out the ampoule processing procedures such as ultrasonic cleaning , sterilizing ,drying, filling, and sealing ,etc. it can be used for the production of 1to 20 ml ampoules.

Production process

Water　spraying → ultrasonic washing → external flushing → flushing circulating water → blowing compressed air → flushing fresh water for the first time → blowing compressed air → flushing fresh water for the second time → blowing compressed air → external flushing → preheating → high temperature sterilization → cooling → Infeed→ pre nitrogen flushing → drug filling →after nitrogen flushing → sealing → counting

Main technical parameters

Parameters

QCL36 Ampoule vertical ultrasonic cleaning machine

Performance features.

●Filtration of fresh water, circulating water and compressed air apply ultra-filtration technology, cleaning water and compressed air, which is conducive to improving the clarity of bottle washing.

●Adopt high power (500W) ultrasonic device with adjustable power to achieve the best cleaning effect.

●The bottles are fed by conveyor belt, and the bottles are discharged by double star wheels (patented).

●Each station has independent water supply and air supply system to avoid contamination of cleaning medium.

●The cleaning of container adopts the patented design of tracking rinsing technology. The spray needle is inserted into the container in a tracking way to rinse, and there is no contact between the spray needle and the inner wall of the container, so there is less pressure loss and good rinsing effect.

●The whole machine adopts frequency conversion speed control, PLC control, and the operation mode is in the form of touch screen.

Main technical parameters:

SZA Series Air Flow Sterilizing & Drying machine

Performance characteristics

●Used for drying, purifying and cooling of the inner vessel of the sealed conveying system. Use laminar flow principle and hot air high speed sterilization process to heat and sterilize bottles, so that bottle autoclaving can get 100 grade purification condition and remove thermogenic effectively.

●Heating zone: Unique air conduction device prevents particles from entering the heating zone.

●Disinfection zone: disinfection is completed within 10-15 minutes, and the disinfection temperature can reach 300-350 degrees Celsius.

●Cooling zone: The container after high temperature disinfection is cooled to no more than 15 degrees Celsius above room temperature under laminar flow protection.

●Using touch screen operation technology, it displays the air pressure, wind pressure, temperature and fault display of the control point, fault diagnosis and fault analysis and troubleshooting methods.

Main technical parameters

DGA4 / 1 - 2 0 Ampoule Filling &Sealing Machine

Performance characteristics

●The gas is liquefied petroleum gas or city gas.

●The cam design combined with computer simulation and geometric analysis which makes the ampoule intersection between the screw, the sector block and the walking beam fit accurately, with very little bottle breakage and almost zero bottle breakage rate.

●The infeed screw is made of poly-formaldehyde material.

●The movable track designed by the patented technology is adopted when the ampoule is rotated and heated to ensure the ampoule is heated evenly and the sealing is beautiful and smooth.

●The filling and sealing machine adopts the patented technology of stainless steel burning nozzle, which can be widely applied to all kinds of Liquefied petroleum gas without corrosion, blockage and full burning.

Main technical parameters

Hunan Zhengzhong Pharmaceutical Machinery Co., LTD (Z-ZONE) is a comprehensive enterprise that integrates design, development, production, sales, and service. Our primary focus is on the equipment and machinery necessary for pharmaceutical industries, boasting GMP and ISO quality system certification. With extensive experience spanning several decades in both the pharmaceutical and medical industries, our customer-centric approach is committed to providing satisfactory solutions to our global clientele. This includes advanced project design, high-quality equipment, efficient process management, and a comprehensive lifetime service.

We strictly comply with ISO9001 and cGMP production standards during the machine manufacturing process. We have the capability to offer sound project design, top-notch equipment and tailored services to meet the specific needs of diverse pharmaceutical plants across various countries. Additionally, we extend integrated engineering solutions in accordance with the GMP principles stipulated by EU/US FDA, WHO GMP and PIC/S GMP, to cater to global pharmaceutical manufacturing facilities.

Our mission is to create value for our customers, which serves as a directive for all members. Our company has been catering to the global market for an extended period and has gained an acute understanding of the unique needs of our international clientele. We consistently provide clients with superior quality equipment and projects at an affordable price.

Our diligent team possesses remarkable efficiency and a wealth of experience in diverse pharmaceutical projects. We ensure the delivery of superior projects, taking into account not only our customers' present needs but also their anticipated long-term cost savings, maintenance and convenience, and future expansion potential.