ALLEN-BRADLEY MPL-A230P-VJ74AA MP-Series MPL 240V AC Rotary Servo Motor

Product Description:MPL-A230P-VJ74AA

• High Torque and Speed Performance:

  • The motor delivers 2.0 - 3.0 kW of rated power and can produce 2.5 - 5.0 Nm of rated torque, with a peak torque capability of 7.5 - 10 Nm for short bursts, making it suitable for applications requiring both high continuous torque and brief, high-power bursts.
  • Rated speed is typically around 3000 - 4000 RPM, providing high-speed operation for precision control.

• Energy Efficiency:

  • The PMAC design offers excellent energy efficiency, with typical efficiency ratings greater than 90% at rated load, which minimizes power consumption and reduces heat generation during operation.
  • This efficiency is especially important for applications where motors are operating continuously, reducing operational costs and enhancing the lifespan of the motor.

• Precise Feedback and Positioning:

  • The MPL-A230P-VJ74AA comes equipped with a high-resolution feedback system such as an incremental encoder or resolver, ensuring precise position, speed, and torque control. This enables the motor to perform closed-loop control with high accuracy.
  • The motor typically provides resolutions of 2500 - 5000 PPR, depending on the encoder configuration, enabling fine control of the load.

• Built for Dynamic Applications:

  • Designed for high-performance dynamic motion, the motor has a low inertia rotor that provides rapid acceleration and deceleration. This makes it suitable for fast, responsive systems like robotic arms, conveyor systems, and CNC machines.
  • Fast and accurate motion control helps improve throughput and precision in applications such as pick-and-place, material handling, and automated assembly lines.

• Compact and Robust Design:

  • The MPL-A230P-VJ74AA features a compact frame size that allows it to fit into tight spaces in machines and automated systems. Despite its small size, it delivers powerful performance.
  • High reliability and long service life are key benefits, making this motor a dependable choice for industrial environments where uptime is critical.

• Seamless Integration with Kinetix Servo Drives:

  • This motor is specifically designed to work with Allen-Bradley Kinetix servo drives, such as the Kinetix 5500 and Kinetix 5700, enabling precise motion control via Ethernet/IP communication.
  • Kinetix drives offer advanced capabilities like multi-axis motion control, positioning, velocity control, and torque control, all of which are crucial for complex automation tasks.

• Cooling and Protection:

  • The motor typically uses fan cooling (forced air cooling) to maintain optimal operating temperatures, but certain configurations may allow for natural convection cooling.
  • IP20 protection rating helps prevent dust and foreign objects from entering the motor, with optional upgrades available for higher protection ratings like IP65 for harsher environments.

• Environmental Compatibility:

  • The motor operates in ambient temperatures ranging from 0°C to 40°C (32°F to 104°F) and has Class F insulation (rated for temperatures up to 155°C), ensuring safe operation even in moderately high-temperature environments.
  • It is designed to meet the needs of industrial environments, with excellent durability and minimal maintenance.

• Versatility in Applications:

  • The MPL-A230P-VJ74AA is ideal for a variety of applications, including robotics, CNC machining, automated material handling, packaging, printing, and assembly systems. Its ability to provide high torque density, fast acceleration, and precise control makes it a preferred choice for industries requiring high-performance motion solutions.

Features:MPL-A230P-VJ74AA

• Motor Type:

• Permanent Magnet AC Servo Motor: The MPL-A230P-VJ74AA uses permanent magnets to generate a magnetic field, resulting in high torque density, high efficiency, and smoother operation compared to traditional induction motors.
• It is built for dynamic and precise motion control.

• 2. Power Rating and Torque:

• Rated Power: The "P" in the model number usually indicates a higher power rating compared to lower-end variants. The MPL-A230P-VJ74AA is designed to provide approximately 2.0 kW to 3.0 kW of rated power.
• Peak Torque: The motor can deliver high peak torque for demanding applications that require brief but intense torque bursts. Typical peak torque is around 7.5 - 10 Nm, which is suitable for applications with varying load demands.
• Rated Torque: The rated torque typically falls in the range of 2.5 - 5.0 Nm, ensuring sufficient force for most motion control applications.

• 3. High Efficiency:

• This motor is designed for energy-efficient operation with low energy losses due to its PMAC design. This is crucial in industrial environments where energy efficiency is a priority.

• 4. Feedback System:

• High-Resolution Encoder or Resolver: The MPL-A230P-VJ74AA motor is equipped with an incremental encoder or resolver, which provides real-time feedback on the position, speed, and torque. This ensures precise control of the motor, which is essential for applications that require high accuracy.
• The feedback system is typically multi-turn to maintain position accuracy even in the event of power loss.

• 5. Speed and Torque Characteristics:

• The motor typically operates at speeds up to 3000 - 4000 RPM, depending on the specific load and application.
• With the low inertia rotor design, the motor allows for fast acceleration and deceleration, making it ideal for applications like robotics or CNC machines that require rapid response times.

• 6. Integration with Kinetix Servo Drives:

• Seamless Integration: The MPL-A230P-VJ74AA motor is specifically designed to work with Allen-Bradley Kinetix servo drives, including the Kinetix 5500 or Kinetix 5700 drives. These drives provide advanced motion control features, such as positioning, velocity control, and torque control, which work in harmony with the MPL motor for high-precision applications.
• Ethernet/IP Support: Kinetix drives typically support Ethernet/IP for high-speed communication and integration with Rockwell Automation control systems, allowing for easy system setup and operation.

• 7. Mechanical Design and Mounting Options:

• Flange Mounting: The motor features a flange-mount design for ease of integration into machines and systems.
• Keyed Shaft: The motor has a keyed shaft to ensure secure coupling with mechanical systems.
• Compact Form Factor: The motor is typically designed to have a compact and robust design, allowing it to fit into confined spaces within industrial machinery.

• 8. Ambient and Environmental Conditions:

• Operating Temperature: It is designed to operate in ambient temperatures typically between 0°C and 40°C (32°F to 104°F).
• Insulation Class: The motor typically uses Class F insulation (up to 155°C), which ensures safe operation at higher temperatures while maintaining longevity.
• Cooling Type: The motor usually features fan-cooled (forced air cooling) for maintaining proper operating temperature under heavy loads. In some cases, natural convection (no fan) may be used.

• 9. Durability and Long Lifespan:

• High Reliability: The motor is designed to provide long-term reliability in industrial environments, even under harsh conditions.
• Low Maintenance: The permanent magnet design and advanced materials ensure that the motor requires minimal maintenance over its lifespan.

• The MPL-A230P-VJ74AA servo motor is versatile and can be used across a wide range of industrial applications that require high performance, precision, and reliability.

  1. Robotics:

• Industrial Robots: Used in robotic arms for tasks such as assembly, welding, painting, or pick-and-place operations, where precise position control and rapid motion are necessary.
• Collaborative Robots (Cobots): In environments where robots work safely alongside humans, the motor provides smooth motion and control for sensitive or delicate tasks.

• 2. CNC Machines:

• CNC Milling/Lathe Machines: Used to control axes in CNC machines, ensuring precision in milling, turning, and cutting operations.
• 3D Printers: Ideal for precise control of the movement of print heads and platforms in 3D printing applications.

• 3. Automated Material Handling:

• Conveyor Systems: Drives for conveyors in automated material handling systems, ensuring consistent speed and reliable movement of materials.
• Automated Sorting and Packaging: The motor’s precise control helps in sorting and packaging systems where products are moved, weighed, labeled, or packaged with high accuracy.

• 4. Machine Tools and Manufacturing Equipment:

• Laser Cutters and CNC Routers: Drives the precision of cutting or routing tools for material processing, ensuring intricate designs are accurately cut into materials.
• Presses: Used in automated press systems that require fast and reliable movements to shape or cut materials.

• 5. Automotive Manufacturing:

• Assembly Lines: Powers automated assembly systems, including robotic arms, conveyor belts, and packaging lines that manufacture car parts or assemble vehicles.

• 6. Aerospace and Defense:

• Aerospace Actuators: Provides accurate and reliable motion in aircraft components such as flaps, rudders, and landing gear.
• Satellite Systems: For precise control of camera systems or antennas, where high precision and reliability are critical.

• 7. Medical Equipment:

• Medical Robotics: Powers robotic surgery systems or medical devices that require high precision in handling delicate operations or instruments.
• Precision Positioning Systems: Used in diagnostic or imaging devices like MRI or CT scanners where precise movement is essential.

• 8. Semiconductor and Electronics Manufacturing:

• Wafer Handling Systems: Controls the movement of semiconductor wafers for inspection or processing in cleanroom environments.
• Pick-and-Place Machines: For placing microelectronics or circuit board components with high accuracy and repeatability.

• 9. Printing and Labeling:

• Printing Presses: The motor can be used to control the rollers or printing heads in printing systems for consistent and precise printing.
• Labeling Machines: Used in label application systems that require accurate alignment and application of labels to products.

• 10. Food and Beverage Processing:

• Bottling and Filling Systems: Ensures precise motion for filling bottles or packaging food products, controlling the fill levels, capping, and labeling.
• Automated Food Sorting: Used in sorting systems that sort food items based on size, shape, or type for packaging or processing.

Technical Parameters:MPL-A230P-VJ74AA

Rated Power 2.0 - 3.0 kW Rated Torque 2.5 - 5.0 Nm Peak Torque 7.5 - 10 Nm Rated Speed 3000 - 4000 RPM Voltage Rating 230V AC (±10%) Current Rating 8 - 12 A (depending on load) Power Supply 3-phase AC Efficiency >90% Feedback Type Incremental Encoder / Resolver Shaft Diameter 14 mm - 15 mm Motor Cooling Forced Air (fan-cooled) Protection Rating IP20 (higher ratings available) Temperature Range 0°C to 40°C (operating) Storage Temperature -20°C to 85°C Weight 5 - 12 kg

Applications:MPL-A230P-VJ74AA

Robotics:

• Industrial Robots: Used in robotic arms for tasks such as assembly, welding, painting, or pick-and-place operations, where precise position control and rapid motion are necessary.
• Collaborative Robots (Cobots): In environments where robots work safely alongside humans, the motor provides smooth motion and control for sensitive or delicate tasks.

2. CNC Machines:

• CNC Milling/Lathe Machines: Used to control axes in CNC machines, ensuring precision in milling, turning, and cutting operations.
• 3D Printers: Ideal for precise control of the movement of print heads and platforms in 3D printing applications.

3. Automated Material Handling:

• Conveyor Systems: Drives for conveyors in automated material handling systems, ensuring consistent speed and reliable movement of materials.
• Automated Sorting and Packaging: The motor’s precise control helps in sorting and packaging systems where products are moved, weighed, labeled, or packaged with high accuracy.

4. Machine Tools and Manufacturing Equipment:

• Laser Cutters and CNC Routers: Drives the precision of cutting or routing tools for material processing, ensuring intricate designs are accurately cut into materials.
• Presses: Used in automated press systems that require fast and reliable movements to shape or cut materials.

5. Automotive Manufacturing:

• Assembly Lines: Powers automated assembly systems, including robotic arms, conveyor belts, and packaging lines that manufacture car parts or assemble vehicles.

6. Aerospace and Defense:

• Aerospace Actuators: Provides accurate and reliable motion in aircraft components such as flaps, rudders, and landing gear.
• Satellite Systems: For precise control of camera systems or antennas, where high precision and reliability are critical.

7. Medical Equipment:

• Medical Robotics: Powers robotic surgery systems or medical devices that require high precision in handling delicate operations or instruments.
• Precision Positioning Systems: Used in diagnostic or imaging devices like MRI or CT scanners where precise movement is essential.

8. Semiconductor and Electronics Manufacturing:

• Wafer Handling Systems: Controls the movement of semiconductor wafers for inspection or processing in cleanroom environments.
• Pick-and-Place Machines: For placing microelectronics or circuit board components with high accuracy and repeatability.

9. Printing and Labeling:

• Printing Presses: The motor can be used to control the rollers or printing heads in printing systems for consistent and precise printing.
• Labeling Machines: Used in label application systems that require accurate alignment and application of labels to products.

10. Food and Beverage Processing:

• Bottling and Filling Systems: Ensures precise motion for filling bottles or packaging food products, controlling the fill levels, capping, and labeling.
• Automated Food Sorting: Used in sorting systems that sort food items based on size, shape, or type for packaging or processing.

Customization:MPL-A230P-VJ74AA

• Power Rating: Allen-Bradley provides options to adjust the motor power rating based on the specific application’s requirements. If the 2.0 - 3.0 kW rating of the MPL-A230P-VJ74AA is not sufficient or if higher performance is needed, the motor can be customized with higher power outputs, depending on the specific load and duty cycle.
• Torque: Depending on the application, torque ratings can be tailored. Peak torque and rated torque can be adjusted by choosing specific configurations or variants that are optimized for your system’s requirements.

Extended Warranty and Service Plans: If the application involves continuous or critical use, customized warranty and service contracts can be tailored to provide extended protection and preventive maintenance schedules. Preventive Maintenance: Allen-Bradley offers custom maintenance kits or service packages tailored to industrial applications, ensuring the motor’s long-term reliability and minimizing downtime.
High-Precision Applications: For industries such as semiconductor manufacturing or aerospace, where ultra-high precision is required, Allen-Bradley can offer motors with additional stabilization mechanisms to reduce mechanical backlash, improve alignment, and minimize vibrations. Feedback and Performance Optimization: For applications that demand precision motion with low backlash and smooth operation, customization can include special encoders, resolvers, or servo tuning to minimize errors in feedback. Custom Cabling and Connectors: In certain environments, custom cabling, connectors, or lead lengths may be required to ensure proper integration with existing systems. Customized cable routing and protection may also be included to ensure reliability.
Advanced Motion Control: If the system requires advanced motion control algorithms (e.g., torque control, positioning, velocity control), Allen-Bradley can customize the servo drive to integrate these features, ensuring optimal performance for complex applications like robotics, automated assembly, or packaging systems. Tuning and Control: Customization can also include adjustments to the motor’s control loop parameters to optimize response times, stability, and overall performance for specific load types, operating speeds, or other conditions. The tuning of motor control can be done to balance the motor's behavior, enhancing application performance in terms of speed, torque response, and stability.
Communication Options: The MPL-A230P-VJ74AA motor is designed to integrate with Allen-Bradley’s Kinetix series drives, which use Ethernet/IP communication. However, if your application requires a different communication protocol or integration with different control systems, Allen-Bradley may offer customized communication modules to accommodate PROFINET, Modbus, or other communication standards commonly used in automation systems. Fieldbus Integration: Some applications may require integration with specific fieldbus networks, and Allen-Bradley offers the flexibility to adapt motor controllers and drives to different protocols.
IP Rating: While the standard motor is IP20, higher protection ratings can be specified depending on the environmental conditions of the application.

• IP65 or higher protection levels can be customized to provide enhanced dust and water resistance, especially for applications in environments with exposure to harsh conditions such as food processing, packaging, or outdoor industrial use.

Thermal Protection: Some applications may require the integration of thermal protection devices (e.g., thermistors or thermal switches) to prevent overheating and ensure safe operation in high-ambient temperature environments. Corrosion Resistance: For use in harsh industrial environments or corrosive environments, the motor can be customized with corrosion-resistant coatings or materials such as stainless steel or special paints to protect against rust and degradation.
Cooling Method: The standard fan-cooled design may be customized to use natural convection cooling (fan-less) for quieter operation or to reduce maintenance needs, particularly in controlled environments where the motor is housed in a cooling enclosure. Enclosed Cooling: In certain environments, especially where dust or moisture may be present, the motor’s cooling system may be customized for better protection, with additional filtering or sealed systems for harsher conditions. For high-temperature environments, the cooling system can be adapted for liquid cooling or advanced air-cooling technologies.
Shaft Options:

• Custom shaft options can be provided, such as different shaft diameters or lengths to ensure compatibility with specific couplings or mechanical systems. For example, a custom keyed shaft or a shaft with specific tolerances might be required for particular applications.
• You can also choose from different shaft configurations depending on the coupling system or other mechanical interfaces used.

Mounting Options:

• Custom mounting flanges or alternative mounting methods (e.g., face mount, foot mount, or custom-designed brackets) can be requested to ensure the motor integrates seamlessly with the machinery or equipment.
• For tight spaces or unique mechanical constraints, custom mounting dimensions or motor lengths can be designed to meet those requirements.

Encoder Type:

• The motor comes standard with either incremental encoders or resolvers for high-precision feedback. Customization options may include the ability to choose the encoder resolution, such as higher resolution for precise control in applications like robotics or CNC machining.
• Some applications may require absolute encoders or different types of encoders, such as magnetic or optical encoders, to suit specific needs in terms of accuracy, communication protocols, or environmental factors.

Feedback Resolution: The resolution of the encoder (e.g., 2500 PPR, 5000 PPR, etc.) can be tailored to meet the precision needs of the application. A higher-resolution encoder is typically used in high-precision or high-dynamics applications.

Support and Services:MPL-A230P-VJ74AA

Our Industrial Servo Drives product comes with a comprehensive Technical Support and Services package to ensure that our customers get the most out of their investment. Our support and services include:

• 24/7 technical support via phone and email
• On-site installation and commissioning
• On-site training for operators and maintenance personnel
• Remote diagnostic and troubleshooting assistance
• Repair and maintenance services
• Upgrades and retrofits

Our team of experienced technicians and engineers are dedicated to providing our customers with fast, reliable, and high-quality support and services to ensure maximum uptime and performance of our Industrial Servo Drives.