60 KW Power Double Belt Discontinuous PU Sandwich Panel Production Line with 700 ~ 1000 Width For PU Sandwich Panel

Brand Name:S&G Engineering Solution Limited
Certification:ISO:9001
Model Number:S&G-PU Sandwich Wall Panel
Minimum Order Quantity:1Set
Delivery Time:90 working days after received your payment
Payment Terms:T/T or western Union
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Location: Wuxi Jiangsu China
Address: No.18, GaoYun Rd, BinHu District, Wuxi City, Jiangsu Province, PRC
Supplier`s last login times: within 1 hours
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Product Details

60 KW Power Double Belt Discontinuous PU Sandwich Panel Production Line with 700 ~ 1000 Width For PU Sandwich Panel


Description:


1. Decoiler

2. Upper and lower forming machine

3. Pre-heating table

4. Reaction injection machine

5.Side chemical sealing installation

6. Double-belt laminator

7. Hot-air circulator

8. Non –stop cutter

9. Run out table


Main Features:

  • Discontinuous PU Sandwich Panel Production Line is a good choice with Economy investment, flexible size panel, high quality.
  • Machine is to make the sandwich panel with the color steel sheet or galvanized sheet and the core of polyurethane discontinuously.
  • The multi-layered laminator is consisted of the press and the rail stands. Two worktables move into the press and the other two stay on rail stands. Initially, put the top and the bottom sheets inside of mould frames and then seal, after that, feed the worktables into the press. When worktables inside the press moves out orderly, the other two feed in at the same time. Upon the finish of feeding, the press will close and slant at a angle, waiting for injecting PU raw materials from the PU mixing head into different panels. Meanwhile materials start foaming and curing. At this time, mould frames on worktables moved out for taking out the finished products, then to be ready for next production cycle.
  • The main laminator 2+2 produces PU sandwich panel with fixed length such as 6m, 9m, 12m, adjustable width less than 1.2m, different thickness from 50mm to 250mm by the closed molding frame.

Specifications of PU Sandwich Panel Production Line:

NO.ITEMSTYPE/UNIT
1galvanizes color steel coilmmWidth: 700 ~ 1000
Thickness: 30 to 150 custom length
2Production line speedm/min4~8
3Double belt laminated conveyor lengthm24m
4The maximum temperature of the hot air circulation°C70
5Total powerKw60
6Line dimensions (L × W × H)mmAbout 56000×7000×3800
7The total installed power capacityKwAbout 207
8Stove powerKcal200,000

More Specifications:
MaterialRaw materialcolored steel plate, galvanized plate, or aluminum plate
Thickness0.3-0.8 mm (As customer`s need)
Feeding width300mm-1250mm (According to customer`s profile)
Material hardness:550 Mpa---350 Mpa

Hydraulic Uncoiler
(With Coil Car)

Inner Diameter510-610mm
Max Coil width1250mm
Capacity10T/8T
Hydraulic cylinder lift strokeUp panel 0.5m, Down panel 0.5m
Coil car stroke2.5m
Pressure of hydraulic system6.3Mpa

Main Forming
machine

Forming steps24 stations ( Depend on Profiles )
Shaft diameterΦ60mm
Design typeMiddle plate welded
TransmissionGear box (Chain and gear box depend on thickness and customer`s need)
Machine frame350# H steel welded; Steel plate welded/ Memorial arch frame type
Roller materialGcr15MoV
Shaft material45# steel with tempering
Cutting blade materialGcr12MoV quenched
Working speed4-8m/min
Power of machine60KW (According to the thickness)
Type of cuttingHydraulic
Cutting tolerance±1mm
Material of bladesGcr12 quenched
Cutter quantity1 set
Working pressure20MPA
Pre-heating RoomTemperature sensorHot couple
Temperature adjustmentAutomatic control by temperature control equipment
Hot air motor18.5Kw
Hot air heater200Kw
Heat typeHeated by electricity and air circulate
Flying Saw Cutting MachineOutline dimension of band saw cutting machine5500mmx5000mmx 3000mm
Run speed of band saw1000-1500rpm
Rotate diameter of band saw550mm
Cutting speed of band saw50m/min-1000m/min
Width of band saw30mm
Length of band saw3000mm-4000mm
Transverse move distance1500mm
Cut length on line3000mm
Configurations

Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving
N.B: you can choose the Perforation machine and punching part as your demand.


Other Spare part

WeightAbout 25 ton
Dimension42000mm * 3600mm * 3300mm
Main body colorAs required
Voltage380v/50hz/3ph(or as required)
Suitable working temperatureAbout 25℃
Spare cutting bladeOne piece
Fuse2 pieces
Relay2 pieces
Travel switch2 pieces
Solenoid valve1 pieces












Applications:


With a wide range of different colors, available in cut-to-length supply and ready-to-install,

this modern building product takes a good share in a highly economic, weather-independent and fast,modular building process.

Beside the extremely high thermal-insulation values of the polyurethane-core,the panels create

a high overall stiffness with their "composite" function and therefore support very good statically values.


Advantages :


• Light weight: 10~ 14 kg/m2and hence reduced steel frameworks and system can become economical.
• Good thermal insulation, with average coefficient of thermal conductivity is 0.018 ~ 0.020 W/mk.
• Available in customized length. And in wide range of colors.
• Cold and heat resistance: Perfect temperature resistance deformation from -110º C to 120º C.
• Great energy saver and hence indispensable in air-conditioned, cooled and heated buildings.
• Virtually zero maintenance throughout life.
• Installation is convenient and Flexible; not requiring large- scale lifting devices, and thus lowering building costs.
• High intensity and large rigidity ensures suitability for weight-bearing structures and for supporting and protective structures.
• Non-water absorbent.
• Environmentally friendly. And bring down life cycle cost for any built environment.


Our Services and Terms:


Terms of Payment: 30% of the total contract value paid by T/T as down payment, the rest 70% of the total contract value to be paid by T/T after inspection by buyer in seller’s factory while before delivery.

Delivery: 100 days after receipt of advance payment

Service: we send technician to your country to install the machine.The buyer should take all the cost including: visa, roundtrip tickets and suitable accommodation, also buyer should pay salary 80 USD/day.

Warranty: 12 months limited warranty

During warranty: parts are free but buyer pay for the shipping fee


Profile Drawing:

Pu Sandwich Panel Picture:


Machine Picture:


China 60 KW Power Double Belt Discontinuous PU Sandwich Panel Production Line with 700 ~ 1000 Width For PU Sandwich Panel supplier

60 KW Power Double Belt Discontinuous PU Sandwich Panel Production Line with 700 ~ 1000 Width For PU Sandwich Panel

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