PU Sandwich Panel Machine With Tracking Cutting,PLC control 6 - 8 m / min,Thickness:0.4-0.7 mm (As customer`s need)

Brand Name:S&G Engineering Solution Limited
Certification:ISO:9001
Model Number:S&G-PU Sandwich Wall Panel
Minimum Order Quantity:1Set
Delivery Time:90 working days after received your payment
Payment Terms:T/T or western Union
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Location: Wuxi Jiangsu China
Address: No.18, GaoYun Rd, BinHu District, Wuxi City, Jiangsu Province, PRC
Supplier`s last login times: within 1 hours
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Product Details

PU Sandwich Panel Machine With Tracking Cutting,PLC control 6 - 8 m / min,Thickness:0.4-0.7 mm (As customer`s need)


Main Features of PU Sandwich Panel Machine:


  • 1. Producing mode: Continual automatic manufacture
  • 2. Material size: Thickness: 0.35---0.7mm,
  • 3. Steel material: G250Mpa color steel sheet, aluminum sheet.
  • 4. Sandwich panel sheet material: Metal plate for upper and down, two layers
  • 5. Sheet width: Max 1200mm
  • 6. Total power: 40KW
  • 7. Roll forming machine structure: Use two layers roll forming machine, matched with PU sandwich machine
  • 8. Combined machine structure: Use up, down, left, right, four sides strap to fix position
  • 9. Foam system: Adopt continuous automatic foaming. The foaming is adjustable.
  • 10. Foam thickness: Confirm some specifications between 30-150mm
  • 11. Working speed: 6-8m/min
  • 12. Control way: All use PLC control
  • 13. Precision: ± 2.0 mm/10 m
  • 14. Weight of the equipment: About 25000kg
  • 15. Length of the equipment: About 68000mm

Details of PU Sandwich Panel Machine:


The line is a kind of specialized equipment used for producing color-steel-sided sandwich panels with the middle layer of anti-combustion polyurethane. The thickness of the produced sandwich panel ranges from 30 to 150 mm, the width between 700 and 1000 mm and the length on request. The production line is mainly applied to make wall and roof panels of steel structure buildings, which can also make various other insulation panels if replacing facing sheet. Its operation principle is as follows: Rigid poly foam raw materials, according to a certain blending ratio, are delivered into mixing head to agitate through metering pump unit on the injection machine and then uniformly injected onto the bottom facing sheet of sandwich panel. After the injection, the bottom facing sheet shall move toward the double-belt conveyors together with panel’s top facing sheet. Between the two conveyors, injected raw material is foamed and hardened into shape. At the end of the line, the formed sandwich panel is cut into preset length by an automatic tracking cutter.


The Basic Technical Parameters of Machine:

ItemDescription
Production Material(mm)(0.25-1.0)×L, yield strength≤G300 Colored steel
Production speed4-8 M/min
Production typetotally continuous production with PLC controlling
PU foam thickness25-100mm
Composite structureposition fixed by double rubber tracker
Foaming systemtotally automatically continuous foaming, quantity of foaming could be stepless adjustable
Power of production≥ 22KW
Total power≥ 35 KW
Cuttingpneumatic piston driving, non-stop cutting via sliding table
Electronic controlling systemfull-frequency PLC controlling system
More Specifications:
MaterialRaw materialcolored steel plate, galvanized plate, or aluminum plate
Thickness0.3-0.8 mm (As customer`s need)
Feeding width300mm-1250mm (According to customer`s profile)
Material hardness:550 Mpa---350 Mpa

Hydraulic Uncoiler
(With Coil Car)

Inner Diameter500-600mm
Max Coil width1500mm
Capacity10T/7.5T
Hydraulic cylinder lift strokeUp panel 0.5m, Down panel 0.5m
Coil car stroke2.5m
Pressure of hydraulic system6.3Mpa

Main Forming
machine

Forming steps24 stations ( Depend on Profiles )
Shaft diameterΦ60mm
Design typeMiddle plate welded
TransmissionGear box (Chain and gear box depend on thickness and customer`s need)
Machine frame350# H steel welded; Steel plate welded/ Memorial arch frame type
Roller materialGcr15MoV
Shaft material45# steel with tempering
Cutting blade materialGcr12MoV quenched
Working speed4-8m/min
Power of machine22KW (According to the thickness)
Type of cuttingHydraulic
Cutting tolerance±1mm
Material of bladesGcr12 quenched
Cutter quantity1 set
Working pressure20MPA
Pre-heating RoomTemperature sensorHot couple
Temperature adjustmentAutomatic control by temperature control equipment
Hot air motor18.5Kw
Hot air heater200Kw
Heat typeHeated by electricity and air circulate
Flying Saw Cutting MachineOutline dimension of band saw cutting machine5500mmx5000mmx 3000mm
Run speed of band saw1000-1500rpm
Rotate diameter of band saw550mm
Cutting speed of band saw50m/min-1000m/min
Width of band saw30mm
Length of band saw3000mm-4000mm
Transverse move distance1500mm
Cut length on line3000mm
Configurations

Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving
N.B: you can choose the Perforation machine and punching part as your demand.


Other Spare part

WeightAbout 25 ton
Dimension42000mm * 3600mm * 3300mm
Main body colorAs required
Voltage380v/50hz/3ph(or as required)
Suitable working temperatureAbout 25℃
Spare cutting bladeOne piece
Fuse2 pieces
Relay2 pieces
Travel switch2 pieces
Solenoid valve1 pieces












Our Advantage:
  • Our production system is a fully automation equipment system to produce various shapes of sandwich panels using a rigid-polyurethane foam as a core material which is known as a top insulation in nowadays with low heat conductivity, heat reserving, anti-sweating, high strength durability and availability at construction site.


    • Light weight: 10~ 14 kg/m2 and hence reduced steel frameworks and system can become economical.
    • Good thermal insulation, with average coefficient of thermal conductivity is 0.018 ~ 0.020 W/mk.
    • Available in customized length. And in wide range of colors.
    • Cold and heat resistance: Perfect temperature resistance deformation from -110º C to 120º C.
    • Great energy saver and hence indispensable in air-conditioned, cooled and heated buildings.
    • Virtually zero maintenance throughout life.
    • Installation is convenient and Flexible; not requiring large-scale lifting devices, and thus lowering building costs.
    • High intensity and large rigidity ensures suitability for weight-bearing structures and for supporting and protective structures.
    • Non-water absorbent.
    • Environmentally friendly. And bring down life cycle cost for any built environment.


Introduction of Machine:

  • This PU Sandwich panel production line is an automatic production line.
  • In the PU sandwich panel producing procedure, the product line can continuously produce sandwich panel with PU as its core material.
  • The liquid state raw materials were continuously injected into the middle of three formed panels and reacting,foaming,solidifying in the double-rubber .
  • The PU sandwich panel could be cut out automatically according to the required length for users.


Profile Drawing:

Pu Sandwich Panel Picture:


Machine Picture:


China PU Sandwich Panel Machine With Tracking Cutting,PLC control 6 - 8 m / min,Thickness:0.4-0.7 mm (As customer`s need) supplier

PU Sandwich Panel Machine With Tracking Cutting,PLC control 6 - 8 m / min,Thickness:0.4-0.7 mm (As customer`s need)

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